0638815700

Mechanical Feed Metal Strip Applicator Mini-Mac Applicator Application Tooling Specification Mechanical Feed-Metal Strip Order No. 63881-5700 FEATURES




Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: Krimptite Metal Strip Closed Barrel Female Quick Disconnect Terminals12-14 AWG. Testing Mechanical The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following chart shows the UL and government specifications (MIL-T-7928) for various wire sizes. The tensile strength is shown in pounds. It indicates the minimum acceptable force to break or separate the terminal from the conductor. Color Code Yellow Yellow Red Red Red Blue Blue Yellow Yellow Red Blue Wire Size (AWG) 26 24 22 20 18 16 14 12 10 8 6 *UL - 486 A *UL – 486 C *UL – 310 *Military Class 2 3 5 8 13 20 30 50 70 80 90 100 N/A N/A 8 10 10 15 25 35 40 45 50 N/A N/A 8 13 20 30 50 70 80 N/A N/A 7 10 15 19 38 50 70 110 150 225 300 *UL - 486 A - Terminals (Copper conductors only) *UL - 486 C - Butt Splices, Parallel Splices, Closed End Connectors, and Wire Nuts *UL - 310 - Quick Disconnects, Flag and Couplers *Military Class 2- Military Approved Terminals only as listed Doc No. ATS-638815700 Revision: B Release Date: 04-02-07 Revision Date: 04-13-09 UNCONTROLLED COPY Page 1 of 7 Mechanical Feed Metal Strip Applicator Product List The following is a partial list of the product order numbers and their specifications that this tool is designed to run. Updates to this list are available on www.molex.com. Terminal No. 19016-0246 19016-0250 Wire Size Insulation Diameter Maximum AWG mm² mm In. 19016-0246 12-14 3.30-2.00 N/A N/A 19016-0250 12-14 3.30-2.00 N/A N/A Note: To process these terminals, assemble spacers with cutoff tooling as shown in Figure 1. See also parts list and assembly drawing. Terminal Eng. No. Strip Length mm In. 6.35 .250 6.35 .250 11 10 Figure 1 Terminal No. N/A Wire Size Insulation Diameter Maximum Strip Length AWG mm² mm In. mm In. N/A N/A N/A N/A N/A N/A N/A Note: To process this terminal, assemble spacers with cutoff tooling as shown in Figure 2. See also parts list and assembly drawing. Terminal Eng. No. 10 11 Figure 2 Doc No. ATS-638815700 Revision: B Release Date: 04-02-07 Revision Date: 04-13-09 UNCONTROLLED COPY Page 2 of 7 Mechanical Feed Metal Strip Applicator DEFINITION OF TERMS The following illustrations are a generic terminal representation and not an exact image of any terminal listed in the scope. MWID OR MAX INSULATION DIAMETER Un-insulated Female Quick Disconnect BRUSH STRIP LENGTH TERMINAL STRIP MALE QD TAPE OR MOLDED REF FEMALE QD TAB SIZE CUT-OFF TAB WIRE STOP TAB SIZE Figure 3 Tool Calibration To recalibrate this applicator, make sure the power is completely shut off on the press. CONDUCTOR CRIMP DIE USE SOFT METAL SLUG METHOD E2 1. The Mini-Mac applicator must be properly installed in the press. 2. Crimping dies must be properly installed in the MiniMac applicator. 3. The recommended method of measuring the crimp “X” CRIMP height of the conductor dies is the soft metal slug HEIGHT E1 method, (See Figure 2). 4. The slug must have a diameter 0.51mm (.020”) larger CRIMP PROFILE than the “X” No Go dimension before crimping. Use soft metal slug (solder) method to measure 5. Place the soft metal slug (solder) into the nest of the the “X” dimension. Verify tooling crimp height bottom die and crimp (by hand cycling the press) calibration by referring to the Go/No Go similar to a terminal. The crimp height can be dimensions shown in the chart below. measured with a blade type micrometer or dial caliper, (Dimension “X”). Figure 2 6. Adjustment of the crimp height can be accomplished by indexing the conductor cam. The letter “A” gives the loosest position and “N” gives the tightest position. A total adjustment of 0.50mm (.020”) can be achieved by adjusting the conductor cam. Note: If the crimp height is too tight on the setting “A”, check the shut height of the press. See the Industrial MiniMac Applicator Manual Section 2.1 for adjustments. Doc No. ATS-638815700 Revision: B Release Date: 04-02-07 Revision Date: 04-13-09 UNCONTROLLED COPY Page 3 of 7 Mechanical Feed Metal Strip Applicator CRIMP SPECIFICATIONS Terminal Series No 19016 Wire Size AWG 12 14 mm² 3.30 2.00 “X” Dimension Conductor Crimp Mean Go No Go In mm In mm In mm .080 2.03 .077 1.96 .087 2.21 .080 2.03 .077 1.96 .087 2.21 Terminal Series No. 19016 Pull Force Minimum Lbs N 70.0 50.0 311.4 222.4 Cut-off Tab Maximum mm In. 0.51 .020 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638815700 Revision: B Release Date: 04-02-07 Revision Date: 04-13-09 UNCONTROLLED COPY Page 4 of 7 Mechanical Feed Metal Strip Applicator PARTS LIST Mini-Mac Applicator 63881-5700 Item Order No Engineering No. Description Quantity Perishable Tooling 63881-5770 63881-5770 Tool Kit (All “Y” Items) REF 1 63468-0050 63468-0050 Conductor Punch 1Y 2 63464-0050 63464-0050 Conductor Anvil 1Y 3 63466-0201 63466-0201 Cut-off Plunger Rear 1Y 4 63466-0301 63466-0301 Rear Plunger Retainer 1Y 5 63466-0002 63466-0002 Cut-Off Blade 1Y Other Components (REF 810250) 6 63443-0021 63443-0021 Lower Tooling Key 1 7 63466-0101 63466-0101 Scrap Chute 1 8 63466-0403 63466-0403 Cut-off Plunger Striker (Rear) 1 9 63466-0921 63466-0921 Terminal Stripping Blade 1 10 63466-1054 63466-1054 5.40mm Spacer 1 11 63466-1075 63466-1075 7.50mm Spacer 1 12 63600-0110 63600-0110 M4 Washer, 3mm Thick 1 13 63600-1290 63600-1290 Washer 1 14 63700-0539 63700-0539 Cut-Off Plunger Spring 1 15 63801-4510 63801-4510 Terminal Guide Front 1 16 63890-0866 63890-0866 Conductor Bushing-6.40mm Long 1 17 63890-0867 63890-0867 Insulation Bushing-7.70mm Long 1 Frame 18 63801-3201 63801-3201 Top 1 19 63801-3281 63801-3281 Base 1 20 63801-4550 63801-4550 Track 1 Hardware 21 N/A N/A M4 by 10 Long SHCS 2** 22 N/A N/A M4 by 12 Long SHCS 1** 23 N/A N/A M4 by 20 Long SHCS 4** 24 N/A N/A M4 by 40 Long SHCS 1** 25 N/A N/A M4 by 45 Long SHCS 1** 26 N/A N/A M8 by 30 Long BHCS 1** 27 N/A N/A 3mm by 6 Long Roll Pin 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Note: Crimp profiles used in 63881-5700 are equivalent to ATP-P-175/MMZ-P-175 (UL File E79133) Doc No. ATS-638815700 Revision: B Release Date: 04-02-07 Revision Date: 04-13-09 UNCONTROLLED COPY Page 5 of 7 Mechanical Feed Metal Strip Applicator Assembly Drawing 18 23 (2) 16 1 8 13 17 18 26 23 (2) 9 21 (2) 15 3 20 4 10 14 5 11 12 2 24 7 19 22 27 25 6 Doc No. ATS-638815700 Revision: B Release Date: 04-02-07 Revision Date: 04-13-09 Figure 5 UNCONTROLLED COPY Page 6 of 7 Mechanical Feed Metal Strip Applicator NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press with applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt, and oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000). CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No. ATS-638815700 Revision: B Release Date: 04-02-07 Revision Date: 04-13-09 UNCONTROLLED COPY Page 7 of 7