0638821200

Mini-Mac Applicator for Flat Blade Crimp Terminals Mini-Mac Applicator Application Tooling Specification Sheet Order No. 63882-1200 FEATURES Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: Flat Blade Crimp Terminal 14-18 AWG Wire Size Insulation Diameter Strip Length AWG mm² mm In. mm In. 14 and 18 2.00 and0.80 3.03 and 4.52 .106 and .133 5.08-5.84 .200-.230 40-02-1601 Side by Side 14 and 18 2.00 and0.80 3.03 and 4.52 .106 and .133 5.08-5.84 .200-.230 41422-4001 Side by Side For 10 and 13 AWG single wire crimp applications 63882-1000 Applicator is recommended. Terminal Series No. 41422 Terminal Order No. DEFINITION OF TERMS INSULATION CRIMP BEND UP ROLLING BELL MOUTH SEAM BRUSH BEND DOWN STRIP LENGTH CUT-OFF TAB TWISTING CONDUCTOR CRIMP CONDUCTOR CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. ATS-638821200 Release Date: 02-16-07 Revision: C Revision Date: 12-20-12 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for Flat Blade Crimp Terminals Wire Feeding Orientation This Applicator and crimp was developed for (1) 14 AWG and (1) 18 AWG UL 1015 wires in a side-by-side orientation. See the following illustrations below. WIRES AT 45°° WIRES SIDE BY SIDE WIRES STACKED WIRES SIDE BY SIDE TERMINAL YES NO CRIMP SPECIFICATIONS Terminal Series No. Bell mouth mm In. Cut-off Tab Max. mm In. 0.25 0.10 41422 Bend up Bend down Twist Roll Degree Degree Terminal Series No. 41422 Conductor Brush mm In. Punch Width (Ref) Conductor Insulation mm In. mm In. 3.80 .150 6.12 .241 Seam Seam shall not be open and no wire allowed out of the crimping area NOTE: Some of the specifications in these charts above are intentionally left blank due to the fact that the information does not currently exist. After crimping, the conductor profile should measure the following. Terminal Series No. 41422 Wire Size AWG mm2 14 and 18 2.00 and 0.80 Side by Side Conductor Crimp Height mm In. 2.23-2.33 .088-.092 Pull Force Minimum N Lb. 88.9 20.0 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638821200 Release Date: 02-16-07 Revision: C Revision Date: 12-20-12 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for Flat Blade Crimp Terminals PARTS LIST Mini-Mac Applicator 63882-1200 Item Order No Engineering No. Description Quantity Perishable Tooling 63882-1270 63882-1270 Tool Kit (All “Y” Items) REF. 1 11-18-4448 60739A101 Conductor Punch 1Y 2 11-18-5446 60739C102 Combination Anvil 1Y 3 11-18-5447 60739C103 Insulation Punch 1Y 4 11-18-4451 60739A104 Cut-Off Plunger 1Y 5 11-18-4452 60739A105 Plunger Retainer 1Y 6 11-18-4454 60739A107 Pilot Pin 1Y 7 11-18-4457 60739A110 Cut-off Die Blade 1Y Other Components 8 11-18-4453 60739A106 Rear Plunger Striker 1 9 11-18-4455 60739A108 Terminal Hold Down 1 10 11-18-4456 60739A109 Hold Down Spring 1 11 11-18-4458 60739A111 Spacer 1 12 11-18-4467 60739A117 Tooling Washer 1 13 11-18-5012 60804A123 Wire Stop 1 14 11-24-1067 4996-4 Cut-Off Plunger Spring 1 15 63801-4510 63801-4510 Front Cover 1 16 63801-4558 63801-4558 Rear Cover 1 17 63803-5101 63803-5101 Conductor Bushing 1 Frame 18 63801-3201 63801-3201 Top 1 19 63801-3282 63801-3282 Base 1 20 63801-6650 63801-6650 Track 1 Hardware 21 N/A N/A #6-32 by 3/8” Long BHCS 1** 22 N/A N/A #6-32 by 3/4” Long SHCS 2** 23 N/A N/A #8-32 by 3/8” Long BHCS 2** 24 N/A N/A #8-32 by 1/4” Long SSS (Flat Point) 1** 25 N/A N/A 3/64 by 5/8” Long Spirol Pin 2** 26 N/A N/A M3 by 6 Long SHCS 2** 27 N/A N/A M4 by 16 Long BHCS 2** 28 N/A N/A M4 by 22 Long SHCS 2** 29 N/A N/A M5 by 8 Long SHCS 1** 30 N/A N/A M8 by 20 Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-638821200 Release Date: 02-16-07 Revision: C Revision Date: 12-20-12 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for Flat Blade Crimp Terminals Assembly Drawing 24 6 28 18 25 (2) 1 8 17 3 (2) 10 12 9 30 18 27 (2) 13 MINI-MAC FEED FINGER MOUNTING POSITION (REF) 15 29 20 19 26 (2) 4 14 16 5 7 11 23 (2) 2 22 (2) 21 Figure 1 Doc No. ATS-638821200 Release Date: 02-16-07 Revision: C Revision Date: 12-20-12 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for Flat Blade Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Visit our Web site at http://www.molex.com Doc No. ATS-638821200 Release Date: 02-16-07 Revision: C Revision Date: 12-20-12 UNCONTROLLED COPY Page 5 of 5