0638822000

Mini-Mac Applicator for Flat Blade Crimp Terminals Mini-Mac Applicator Application Tooling Specification Sheet Order No. 63882-2000 FEATURES      Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: Flat Blade Crimp Terminal 14-22 AWG Terminal Reeled Order No Terminal Series No. 2176 2328 2576 7676 05-06-0301 05-06-0401 05-06-0305 05-06-0311 05-06-0303 05-06-0402 05-06-0312 Insulation Diameter Maximum mm In. 3.55 .140 3.55 .140 3.55 .140 3.55 .140 Wire Size AWG 14-22 14-22 14-22 14-22 mm² 2.00-0.35 2.00-0.35 2.00-0.35 2.00-0.35 Strip Length mm 3.55-4.75 3.55-4.75 3.55-4.75 3.55-4.75 In. .140-.187 .140-.187 .140-.187 .140-.187 DEFINITION OF TERMS INSULATION CRIMP BEND UP ROLLING BELL MOUTH SEAM BRUSH BEND DOWN STRIP LENGTH CUT-OFF TAB TWISTING CONDUCTOR CRIMP CONDUCTOR CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-638822000 Revision: C Release Date: 02-19-07 Revision Date: 07-20-15 UNCONTROLLED COPY Page 1 of 6 Mini-Mac Applicator for Flat Blade Crimp Terminals CRIMP SPECIFICATIONS Terminal Series No. Bell mouth mm In. 2176 2328 2576 7676 Cut-off Tab* mm In. 0.26-0.46 .010-.018 0.26-0.46 .010-.018 0.26-0.46 .010-.018 0.26-0.46 .010-.018 Conductor Brush mm In. *Cut-off Tab Note: It is normal for this applicator to create a cut-off tab that is slightly bent down. The size of the tab can be adjusted by moving the track. See TM-638000100 for track adjustment details. TAB BEND Terminal Series No. Bend up Bend down Twist Roll Degree Degree 2176 2328 2576 7676 Punch Width (Ref) Conductor Insulation mm In mm In 2.30 .091 3.15 .124 2.30 .091 3.15 .124 2.30 .091 3.15 .124 2.30 .091 3.15 .124 Seam Seam shall not be open and no wire allowed out of the crimping area NOTE: Some of the specifications in these charts above are intentionally left blank due to the fact that the information does not currently exist. Doc No: ATS-638822000 Revision: C Release Date: 02-19-07 Revision Date: 07-20-15 UNCONTROLLED COPY Page 2 of 6 Mini-Mac Applicator for Flat Blade Crimp Terminals After crimping, the conductor profile should measure the following. Terminal Series No. 2176 2328 2576 7676 Wire Size AWG 14 16 18 20 22 14 16 18 20 22 14 16 18 20 22 14 16 18 20 22 mm2 2.00 1.30 0.80 0.50 0.35 2.00 1.30 0.80 0.50 0.35 2.00 1.30 0.80 0.50 0.35 2.00 1.30 0.80 0.50 0.35 Conductor Crimp Height mm 1.52-1.57 1.42-1.47 1.27-1.32 1.22-1.27 1.17-1.22 1.52-1.57 1.42-1.47 1.27-1.32 1.22-1.27 1.17-1.22 1.52-1.57 1.42-1.47 1.27-1.32 1.22-1.27 1.17-1.22 1.52-1.57 1.42-1.47 1.27-1.32 1.22-1.27 1.17-1.22 In. .060-.062 .056-.058 .050-.052 .048-.050 .046-.048 .060-.062 .056-.058 .050-.052 .048-.050 .046-.048 .060-.062 .056-.058 .050-.052 .048-.050 .046-.048 .060-.062 .056-.058 .050-.052 .048-.050 .046-.048 Pull Force Minimum N Lb. 177.9 40.0 155.7 35.0 111.2 25.0 66.7 15.0 53.4 12.0 177.9 40.0 155.7 35.0 111.2 25.0 66.7 15.0 53.4 12.0 177.9 40.0 155.7 35.0 111.2 25.0 66.7 15.0 53.4 12.0 177.9 40.0 155.7 35.0 111.2 25.0 66.7 15.0 53.4 12.0 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638822000 Revision: C Release Date: 02-19-07 Revision Date: 07-20-15 UNCONTROLLED COPY Page 3 of 6 Mini-Mac Applicator for Flat Blade Crimp Terminals PARTS LIST Mini-Mac Applicator 63882-2000 Item Order No Engineering No. Description Quantity Perishable Tooling 63882-2070 63882-2070 Tool Kit (All “Y” Items) REF. 1 11-18-4190 60711A101 Conductor Punch 1Y 2 11-18-4191 60711A102 Combination Anvil 1Y 3 11-18-4192 60711A103 Insulation Punch 1Y 4 11-18-4193 60711A104 Cut-off Blade 1Y 5 11-18-4194 60711A105 Cut-Off Plunger 1Y 6 11-18-4090 60709A107 Plunger Retainer 1Y Other Components 7 11-18-4091 60709A108 Rear Plunger Striker 1 8 11-18-4195 60711A106 Spacer 1 9 11-18-4199 60711A110 Tooling Washer 1 10 11-24-1067 4996-4 Cut-Off Plunger Spring 1 11 63443-0090 63443-0090 Wire Stop 1 12 63801-4510 63801-4510 Front Cover 1 13 63801-4558 63801-4558 Rear Cover 1 14 63803-5105 63803-5105 Conductor Bushing 1 Frame 15 63801-3201 63801-3201 Top 1 16 63801-3282 63801-3282 Base 1 17 63801-6650 63801-6650 Track 1 Hardware 18 N/A N/A #6-32 by 1/2” Long SHCS 2** 19 N/A N/A #8-32 by 3/8” Long BHCS 3** 20 N/A N/A M3 by 6 Long SHCS 2** 21 N/A N/A M4 by 6 Long SHCS 1** 22 N/A N/A M4 by 16 Long BHCS 2** 23 N/A N/A M4 by 18 Long SHCS 2** 24 N/A N/A M5 by 8 Long SHCS 1** 25 N/A N/A M8 by 20 Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638822000 Revision: C Release Date: 02-19-07 Revision Date: 07-20-15 UNCONTROLLED COPY Page 4 of 6 Mini-Mac Applicator for Flat Blade Crimp Terminals Assembly Drawing 23 (2) 15 1 7 14 3 9 25 15 22 (2) 11 12 24 11 17 21 16 20 5 (2) 10 4 13 6 (2) 8 19 2 18 (2) Doc No: ATS-638822000 Revision: C Figure 1 Release Date: 02-19-07 Revision Date: 07-20-15 19 UNCONTROLLED COPY Page 5 of 6 Mini-Mac Applicator for Flat Blade Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-638822000 Revision: C Release Date: 02-19-07 Revision Date: 07-20-15 UNCONTROLLED COPY Page 6 of 6