0638850400

Air Feed Mylar Tape Applicator Mini-Mac Applicator Application Tooling Specification Air Feed-Mylar Tape Order No. 63885-0400 FEATURES Œ Œ Œ Œ Directly adapts to most crimp presses and automatic wire processors Applicator designed to industry standard mounting and shut height of 135.80mm (5.346") Conductor and insulation rings allow quick adjustment for conductor and insulation crimp height change Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the crimp press SCOPE Products: Ring and Spade Terminals 14-16 AWG Testing Mechanical The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following chart shows the UL and government specifications (MIL-T-7928) for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor. Color Code Yellow Yellow Red Red Red Blue Blue Yellow Yellow Red Blue Wire Size (AWG) 26 24 22 20 18 16 14 12 10 8 6 *UL - 486 A *UL – 486 C *UL – 310 3 5 8 13 20 30 50 70 80 90 100 N/A N/A 8 10 10 15 25 35 40 45 50 N/A N/A 8 13 20 30 50 70 80 N/A N/A *Military Class 2 7 10 15 19 38 50 70 110 150 225 300 *UL - 486 A - Terminals (Copper conductors only) *UL - 486 C - Butt Splices, Parallel Splices, Closed End Connectors, and Wire Nuts *UL - 310 - Quick Disconnects, Flag and Couplers *Military Class 2- Military Approved Terminals only as listed Doc No. 63885-0400 Revision: C Release Date: 12-07-04 Revision Date: 10-03-05 UNCONTROLLED COPY Page 1 of 8 Air Feed Mylar Tape Applicator Product List The following is a partial list of the product order numbers and their specifications that this tool is designed to run. Updates to this list are available on www.molex.com. Terminal No. Terminal Eng. No. 19023-0017 19025-0011 19026-0009 19070-0055 19070-0058 19070-0061 19070-0064 19070-0066 19070-0068 19070-0070 19070-0072 19070-0074 19070-0076 19070-0079 19070-0082 19070-0084 19070-0085 19070-0087 19070-0092 19070-0096 19070-0098 19070-0100 19070-0104 19071-0043 19071-0045 19071-0047 19071-0050 19071-0052 19071-0054 19071-0056 19071-0058 19071-0059 19071-0061 19071-0063 19071-0065 19071-0067 19071-0069 19071-0071 19071-0073 19071-0076 19071-0078 19071-0080 19071-0082 19073-0057 19073-0058 19073-0060 19073-0062 19073-0064 19073-0066 19073-0070 19073-0073 19073-0075 19073-0077 19073-0078 19073-0080 MMCT-2XT MMCT-5T MMCT-8T BB-218-10XT BB-218-14XT BB-218-38XT BB-218-56XT BB-223-02XT BB-223-04XT BB-223-06XT BB-223-08XT BB-225-10XT BB-225-14XT BB-225-56XT BB-237-04XT BB-237-06XT BB-237-06XXT BB-237-08XT BB-237-10XT BB-239-04XT BB-239-06XT BB-239-08XT BB-239-10XT BB-618-10XT BB-618-14XT BB-618-38XT BB-618-56XT BB-623-02XT BB-623-04XT BB-623-06XT BB-623-08XT BB-623-125XT BB-625-10XT BB-625-14XT BB-625-56XT BB-637-04XT BB-637-06XT BB-637-08XT BB-637-10XT BB-639-04XT BB-639-06XT BB-639-08XT BB-639-10XT BB-818-10T BB-818-14T BB-818-38T BB-818-56T BB-823-02T BB-823-04T BB-823-06T BB-823-08T BB-825-10T BB-825-14T BB-825-38T BB-825-56T Doc No. 63885-0400 Revision: C Wire Size AWG 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 mm² 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 Insulation Strip Length Diameter Max. mm In. mm In. 4.45 .175 5.95 .234 4.32 .170 5.95 .234 4.32 .170 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 Release Date: 12-07-04 Revision Date: 10-03-05 Terminal No. Terminal Eng. No. 19073-0082 19073-0084 19073-0086 19073-0088 19073-0092 19073-0093 19073-0096 19073-0099 19090-0045 19090-0047 19090-0049 19090-0053 19090-0055 19090-0057 19090-0062 19090-0064 19090-0066 19090-0070 19090-0072 19090-0074 19090-0076 19092-0040 19092-0042 19092-0044 19092-0046 19092-0048 19092-0050 19092-0052 19092-0054 19092-0056 19092-0058 19092-0060 19092-0062 19092-0064 19095-0057 19095-0059 19095-0061 19095-0069 19095-0071 19095-0073 19095-0082 19095-0084 19095-0086 19095-0092 19095-0094 19095-0096 19095-0098 19099-0018 19099-0020 19099-0024 19099-0026 19099-0028 19099-0033 19099-0035 19099-0057 BB-837-04T BB-837-06T BB-837-08T BB-837-10T BB-839-04T BB-839-06T BB-839-08T BB-839-10T BB-213-04XT BB-213-06XT BB-213-08XT BB-282-06XT BB-282-08XT BB-282-10XT BB-285-06XT BB-285-08XT BB-285-10XT BB-288-04XT BB-288-06XT BB-288-08XT BB-288-10XT BB-613-04XT BB-613-06XT BB-613-08XT BB-682-06XT BB-682-08XT BB-682-10XT BB-685-06XT BB-685-08XT BB-685-10XT BB-688-04XT BB-688-06XT BB-688-08XT BB-688-10XT BB-813-04T BB-813-06T BB-813-08T BB-882-06T BB-882-08T BB-882-10T BB-885-06T BB-885-08T BB-885-10T BB-888-04T BB-888-06T BB-888-08T BB-888-10T BB-2193-06XT BB-2194-08XT BB-2195-10XT BB-2707-05XT BB-2707-06XT BB-2716-08XT BB-2717-10XT BB-2707-04XT UNCONTROLLED COPY Wire Size AWG 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 mm² 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 Insulation Strip Length Diameter Max. mm In. mm In. 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 Page 2 of 8 Air Feed Mylar Tape Applicator Terminal No. Terminal Eng. No. 19115-0017 19115-0019 19115-0021 19115-0023 19115-0025 19115-0030 19115-0032 19115-0054 19121-0027 19121-0029 19121-0031 19121-0041 19121-0072 19121-0074 19121-0075 19121-0076 19121-0077 19121-0078 19121-0079 19121-0080 19121-0081 19121-0082 19121-0083 19122-0030 19122-0032 19122-0034 19122-0035 19122-0037 19122-0039 19122-0041 19122-0043 19122-0045 19122-0047 19122-0049 19122-0051 19122-0053 19127-0038 19127-0041 19127-0044 19127-0045 19127-0047 19127-0049 19127-0051 19127-0053 19127-0055 19127-0057 19127-0059 19127-0061 19127-0064 19127-0066 19127-0069 19127-0072 19131-0008 19131-0012 19131-0016 19131-0019 19131-0022 19131-0024 19131-0053 19131-0054 19131-0055 19131-0056 BB-8193-06T BB-8194-08T BB-8195-10T BB-8707-05T BB-8707-06T BB-8716-08T BB-8717-10T BB-8707-04T BB-216-06XT BB-216-08XT BB-216-10XT BB-283-10XT BB-216-04XT BB-2491-06XT BB-2491-08XT BB-280-06XT BB-280-08XT BB-280-10XT BB-283-06XT BB-283-08XT BB-286-04XT BB-286-06XT BB-286-08XT BB-616-04XT BB-616-06XT BB-616-08XT BB-616-10XT BB-680-06XT BB-680-08XT BB-680-10XT BB-683-06XT BB-683-08XT BB-683-10XT BB-686-04XT BB-686-06XT BB-686-08XT BB-816-04T BB-816-06T BB-816-08T BB-816-10T BB-8491-06T BB-8491-08T BB-8491-10T BB-880-06T BB-880-08T BB-880-10T BB-883-06T BB-883-08T BB-883-10T BB-886-04T BB-886-06T BB-886-08T BB-287-06XT BB-2781-10XT BB-2781-08XT BB-2781-06XT BB-2471-06XT BB-2471-04XT BB-284-06XT BB-284-08XT BB-284-10XT BB-287-04XT Doc No. 63885-0400 Revision: C Wire Size AWG 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 mm² 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 Insulation Strip Length Diameter Max. mm In. mm In. 4.45 .175 6.35 .250 4.45 .175 6.35 .250 4.45 .175 6.35 .250 4.45 .175 6.35 .250 4.45 .175 6.35 .250 4.45 .175 6.35 .250 4.45 .175 6.35 .250 4.45 .175 6.35 .250 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 Release Date: 12-07-04 Revision Date: 10-03-05 Terminal No. Terminal Eng. No. 19131-0057 19139-0040 19139-0043 19139-0046 19139-0047 19139-0048 19139-0049 19139-0050 19139-0051 19139-0052 19139-0054 19139-0056 19144-0014 19144-0016 19144-0019 19144-0021 19144-0023 19144-0025 19144-0027 19144-0031 19144-0032 19144-0033 19144-0063 19145-0041 19145-0043 19145-0045 19145-0047 19145-0049 19145-0051 19145-0053 19145-0055 19145-0057 19145-0059 19145-0061 19145-0063 19145-0065 19145-0067 19145-0069 19145-0071 19145-0073 19179-0009 19179-0011 19179-0013 19182-0008 19182-0010 19182-0012 19183-0008 19183-0010 19183-0012 19198-0011 19198-0013 19198-0015 19198-0018 19198-0020 19198-0022 19198-0024 19198-0026 19212-0006 19213-0006 19213-0012 BB-287-08XT BB-8471-06T BB-8781-06T BB-881-06T BB-881-08T BB-881-10T BB-884-06T BB-884-08T BB-884-10T BB-887-04T BB-887-06T BB-887-08T BB-207-04XT BB-207-06XT BB-224-06XT BB-224-08XT BB-227-06XT BB-227-08XT BB-227-10XT BB-281-06XT BB-281-08XT BB-281-10XT BB-224-04XT BB-607-04XT BB-607-06XT BB-624-04XT BB-624-06XT BB-624-08XT BB-627-06XT BB-627-08XT BB-627-10XT BB-681-06XT BB-681-08XT BB-681-10XT BB-684-06XT BB-684-08XT BB-684-10XT BB-687-04XT BB-687-06XT BB-687-08XT BB-219-06XT BB-219-08XT BB-219-10XT BB-619-06XT BB-619-08XT BB-619-10XT BB-819-06T BB-819-08T BB-819-10T BB-807-04T BB-807-06T BB-824-04T BB-824-06T BB-824-08T BB-827-06T BB-827-08T BB-827-10T WP-2614XT WP-5614T WP-8614T UNCONTROLLED COPY Wire Size AWG 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 mm² 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 Insulation Strip Length Diameter Max. mm In. mm In. 4.45 .175 5.95 .234 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.45 .175 5.95 .234 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.32 .170 6.35 .250 4.45 .175 5.95 .234 4.32 .170 4.76 .187 4.32 .170 6.35 .250 Page 3 of 8 Air Feed Mylar Tape Applicator DEFINITION OF TERMS The following illustrations are a generic terminal representation and not an exact image of any terminal listed in the scope. Insulated Terminal MWID OR MAX INSULATION DIAMETER Un-Insulated Terminal BARREL BRUSH MWID OR MAX INSULATION DIAMETER STRIP LENGTH STUD SIZE (REF) STUD SIZE (REF) BARREL STRIP LENGTH INSULATION FERRULE BRUSH Figure 1 Figure 2 STRIP LENGTH Fully Insulated Male and Female Quick Disconnect FEMALE QD MWID OR MAX INSULATION DIAMETER BRUSH MALE QD REF TAB SIZE Doc No. 63885-0400 Revision: C Release Date: 12-07-04 Revision Date: 10-03-05 WIRE STOP TAB SIZE Figure 3 UNCONTROLLED COPY Page 4 of 8 Air Feed Mylar Tape Applicator Tool Calibration To recalibrate this applicator, make sure the power is completely shut off on the press. 1. The Mini-Mac applicator must be properly installed in the press. 2. Crimping dies must be properly installed in the Mini-Mac applicator. 3. The recommended method of measuring the crimp height of the conductor dies is the soft metal slug method, (See Figure 4). 4. The slug must have a diameter 0.51mm (.020”) larger than the “X” No Go dimension before crimping. 5. Place the soft metal slug (solder) into the nest of the bottom die and crimp (by hand cycling the press) similar to a terminal. The crimp height can be measured with a blade type micrometer or dial caliper, (Dimension “X”). 6. Adjustment of the crimp height can be accomplished by indexing the conductor cam. The letter “A” gives the loosest position and “K” gives the tightest position. A total adjustment of 0.50mm (.020”) can be achieved by adjusting the conductor cam. CONDUCTOR CRIMP DIE USE SOFT METAL SLUG METHOD E2 “X” CRIMP HEIGHT E1 CRIMP PROFILE Use soft metal slug (solder) method to measure the “X” dimension. Verify tooling crimp height calibration by referring to the Go/No Go dimensions shown in the chart below. Figure 4 Note: If the crimp height is too tight on the setting “A”, check the shut height of the press. See the Industrial Mini-Mac Applicator Manual Section 2.1 for adjustments. CRIMP SPECIFICATIONS Wire Size AWG mm² 16 14 1.30 2.00 “X” Dimension Conductor Crimp Mean Go No Go In mm In mm In mm .122 3.10 .119 3.02 .129 3.27 .122 3.10 .119 3.02 .129 3.27 Pull Force Min. Lbs N 30.0 50.0 133.5 222.6 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. 63885-0400 Revision: C Release Date: 12-07-04 Revision Date: 10-03-05 UNCONTROLLED COPY Page 5 of 8 Air Feed Mylar Tape Applicator PARTS LIST Mini-Mac Applicator 63885-0400 Item Order No Engineering No. Description Quantity Perishable Tooling 63885-0470 63885-0470 Tool Kit (All “Y” Items) REF 1 63465-0006 63465-0006 Conductor Punch 1Y 2 63464-0006 63464-0006 Conductor Anvil 1Y 3 63463-0003 63463-0003 Insulation Punch 1Y 4 63462-0004 63462-0004 Insulation Anvil 1Y 5 63890-0995 63890-0995 Collar-4.0mm Lg. 1Y Other Components (Ref. 50050) 31 63466-0912 63466-0912 Anvil Mount 1 32 63466-0913 63466-0913 Terminal Support 1 33 63443-0021 63443-0021 Lower Tooling Key 1 42 63466-0921 63466-0921 Terminal Stripping Blade 1 51 63600-1290 63600-1290 Washer 1 52 63890-0866 63890-0866 Collar-6.4mm Lg. 1* 53 63890-0867 63890-0867 Collar-7.7mm Lg. 1 Frame 81 63801-3301 63801-3301 Air Feed Applicator Frame Head REF 82 63801-3281 63801-3281 Base REF 83 63801-5850 63801-5850 Track Assembly REF 84 63801-3390 63801-3390 Air Kit REF Hardware 91 N/A N/A M3 by 12 Lg SHCS 1** 92 N/A N/A M4 by 10 Lg SHCS 2** 93 N/A N/A M4 by 16 Lg. SHCS 1** 94 N/A N/A M4 by 45 Lg. SHCS 1** 95 N/A N/A M8 by 30 Lg. BHCS 1** 96 N/A N/A 3mm by 6 Lg. Roll Pin 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). * Not used on 63885-0400 but required for installation of other perishable tooling. Note: Crimp profiles used in 63885-0400 are equivalent to 19032-0105/MMT-BB-520, 19032-0149/MMT-BB-520, 19288-0123/ATP-BB-520, and 19288-0124/ATP-BB-520-CC (UL file number E32244). Doc No. 63885-0400 Revision: C Release Date: 12-07-04 Revision Date: 10-03-05 UNCONTROLLED COPY Page 6 of 8 Air Feed Mylar Tape Applicator Assembly Drawing 81 5 53 1 81 3 51 52 95 42 92 (2) 32 83 31 84 2 4 91 93 82 96 94 33 Figure 5 Doc No. 63885-0400 Revision: C Release Date: 12-07-04 Revision Date: 10-03-05 UNCONTROLLED COPY Page 7 of 8 Air Feed Mylar Tape Applicator NOTES 1. 2. 3. 4. 5. Molex recommends an extra perishable tooling kit be maintained at your facility. Verify tooling alignment by manually cycling the press with applicator before crimping under power. Check that all screws are tight. Slugs, terminals, dirt, and oil should be kept clear of work area. Wear safety glasses at all times. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000). CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 Tel: (630) 969-4550 Fax: (630) 505-0049 Visit our Web site at http://www.molex.com Doc No. 63885-0400 Revision: C Release Date: 12-07-04 Revision Date: 10-03-05 UNCONTROLLED COPY Page 8 of 8