0638851300

Air Feed Mylar Tape Applicator Mini-Mac Applicator Application Tooling Specification Air Feed-Mylar Tape Order No. 63885-1300 FEATURES Œ Œ Œ Œ Directly adapts to most crimp presses and automatic wire processors Applicator designed to industry standard mounting and shut height of 135.80mm (5.346") Conductor and insulation rings allow quick adjustment for conductor and insulation crimp height change Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the crimp press SCOPE Products: Ring and Spade Terminals 18-22 AWG Testing Mechanical The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following chart shows the UL and government specifications (MIL-T-7928) for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor. Color Code Yellow Yellow Red Red Red Blue Blue Yellow Yellow Red Blue Wire Size (AWG) 26 24 22 20 18 16 14 12 10 8 6 *UL - 486 A *UL – 486 C *UL – 310 3 5 8 13 20 30 50 70 80 90 100 N/A N/A 8 10 10 15 25 35 40 45 50 N/A N/A 8 13 20 30 50 70 80 N/A N/A *Military Class 2 7 10 15 19 38 50 70 110 150 225 300 *UL - 486 A - Terminals (Copper conductors only) *UL - 486 C - Butt Splices, Parallel Splices, Closed End Connectors, and Wire Nuts *UL - 310 - Quick Disconnects, Flag and Couplers *Military Class 2- Military Approved Terminals only as listed Doc No. 63885-1300 Revision: B Release Date: 12-08-04 Revision Date: 10-03-05 UNCONTROLLED COPY Page 1 of 9 Air Feed Mylar Tape Applicator Product List The following is a partial list of the product order numbers and their specifications that this tool is designed to run. Updates to this list are available on www.molex.com. Terminal No. 19070-0002 19070-0004 19070-0006 19070-0008 19070-0010 19070-0012 19070-0014 19070-0017 19070-0022 19070-0024 19070-0027 19070-0030 19070-0032 19070-0034 19070-0035 19070-0037 19070-0039 19070-0041 19070-0042 19070-0045 19070-0052 19070-0282 19071-0002 19071-0004 19071-0006 19071-0008 19071-0010 19071-0012 19071-0014 19071-0016 19071-0018 19071-0020 19071-0022 19071-0025 19071-0027 19071-0029 19071-0031 19071-0033 19071-0035 19071-0036 19071-0041 19073-0002 19073-0004 19073-0006 19073-0008 19073-0010 19073-0012 Terminal Eng. No. AA-205-06XT AA-832-08TS BB-2138TS SPL-0045T SPL-0358T SPL-0388T SPL-0389T AA-2111-02XT AA-2111-04XT AA-220-02XT AA-220-04XT AA-220-06XT AA-221-06XT AA-221-08XT AA-221-10XT AA-222-10XT AA-222-14XT AA-222-56XT AA-226-10XT AA-226-14XT AA-226-38XBT AA-226-38XT AA-226-56XT AA-232-04XT AA-232-06XBT AA-232-06XT AA-232-08XT AA-233-10XT SPL-0558T AA-6111-02XT AA-6111-04XT AA-620-02XT AA-620-04XT AA-620-06XT AA-621-06XT AA-621-08XT AA-621-10XT AA-622-10XT AA-622-14XT AA-622-56XT AA-626-14XT AA-626-38XT AA-626-56XT AA-632-04XT AA-632-06XT AA-632-08XT AA-632-125XT AA-633-10XT AA-8111-02T AA-8111-04T AA-820-02T AA-820-04T AA-820-06T AA-821-06T Doc No. 63885-1300 Revision: B AWG 18-22 18-22 14-16 Insulation Strip Length Diameter Max mm² mm In. mm In. 0.80-0.35 3.56 .144 5.95 .234 0.80-0.35 2.00-1.30 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 Wire Size 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.68 3.63 3.63 3.63 3.63 3.63 3.63 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .144 .143 .143 .143 .143 .143 .143 Release Date: 12-08-04 Revision Date: 10-03-05 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 5.95 6.35 6.35 6.35 6.35 6.35 6.35 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .250 .250 .250 .250 .250 .250 Terminal No. Terminal Eng. No. 19073-0015 19073-0019 19073-0021 19073-0023 19073-0026 19073-0028 19073-0031 19073-0033 19073-0035 19073-0037 19073-0040 19073-0043 19073-0050 19087-0074 19090-0008 19090-0010 19090-0012 19090-0014 19090-0016 19090-0025 19090-0027 19090-0029 19090-0031 19090-0033 19090-0035 19090-0037 19090-0039 19090-0041 19090-0043 19092-0002 19092-0004 19092-0010 19092-0012 19092-0014 19092-0016 19092-0018 19092-0020 19092-0022 19092-0024 19092-0026 19092-0028 19092-0030 19092-0032 19092-0034 19092-0036 19092-0038 19095-0002 19095-0004 19095-0012 19095-0015 19095-0017 19095-0019 19095-0021 19095-0027 AA-821-08T AA-821-10T AA-821-209T AA-822-10T AA-822-14T AA-822-56T AA-826-14T AA-826-38T AA-826-56T AA-832-04T AA-832-06T AA-832-08T AA-833-10T AA-205-04XT AA-2110-02XT AA-2110-04XT AA-214-04XT AA-214-06XT AA-214-08XT AA-292-06XT AA-292-08XT AA-292-10XT AA-295-06XT AA-295-08XT AA-295-10XT AA-298-04XT AA-298-06XT AA-298-08XT AA-298-10XT AA-605-04XT AA-605-06XT AA-6110-02XT AA-6110-04XT AA-614-04XT AA-614-06XT AA-614-08XT AA-692-06XT AA-692-08XT AA-692-10XT AA-695-06XT AA-695-08XT AA-695-10XT AA-698-04XT AA-698-06XT AA-698-08XT AA-698-10XT AA-805-04T AA-805-06T AA-8110-02T AA-8110-04T AA-814-04T AA-814-06T AA-814-08T AA-882-1T UNCONTROLLED COPY Wire Size AWG 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 mm² 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 Insulation Strip Length Diameter Max mm In. mm In. 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 Page 2 of 9 Air Feed Mylar Tape Applicator Terminal No. Terminal Eng. No. 19095-0037 19095-0039 19095-0041 19095-0043 19095-0045 19095-0047 19095-0049 19095-0051 19095-0053 19095-0055 19099-0002 19099-0004 19099-0006 19099-0008 19099-0010 19099-0014 19099-0016 19099-0052 19099-0053 19099-0054 19115-0002 19115-0004 19115-0006 19115-0008 19115-0010 19115-0013 19115-0015 19115-0050 19115-0051 19115-0053 19121-0003 19121-0006 19121-0008 19121-0010 19121-0023 19121-0058 19121-0059 19121-0060 19121-0061 19121-0062 19121-0063 19121-0064 19121-0065 19121-0066 19121-0067 19121-0068 19121-0069 19121-0071 19122-0002 19122-0004 19122-0006 19122-0008 19122-0010 19122-0012 19122-0014 19122-0016 19122-0018 19122-0020 19122-0022 19122-0024 19122-0026 19122-0027 AA-892-06T AA-892-08T AA-892-10T AA-895-06T AA-895-08T AA-895-10T AA-898-04T AA-898-06T AA-898-08T AA-898-10T AA-2190-06XT AA-2191-08XT AA-2192-10XT AA-2704-05XT AA-2704-06XT AA-2714-08XT AA-2715-10XT AA-2704-04XT AA-2705-08XT AA-2706-10XT AA-8190-06T AA-8191-08T AA-8192-10T AA-8704-05T AA-8704-06T AA-8714-08T AA-8715-10T AA-8704-04T AA-8705-08T AA-8706-10T AA-2108-04XT AA-215-06XT AA-215-08XT AA-215-10XT AA-296-06XT AA-2108-02XT AA-215-02XT AA-215-04XT AA-2461-06XT AA-2461-08XT AA-290-06XT AA-290-08XT AA-290-10XT AA-293-06XT AA-293-08XT AA-293-10XT AA-296-04XT AA-296-08XT AA-6108-02XT AA-6108-04XT AA-615-04XT AA-615-06XT AA-615-08XT AA-690-06XT AA-690-08XT AA-690-10XT AA-693-06XT AA-693-08XT AA-693-10XT AA-696-04XT AA-696-06XT AA-696-08XT Doc No. 63885-1300 Revision: B Wire Size AWG 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 mm² 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 Insulation Strip Length Diameter Max mm In. mm In. 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 Release Date: 12-08-04 Revision Date: 10-03-05 Terminal No. Terminal Eng. No. 19127-0002 19127-0004 19127-0006 19127-0009 19127-0011 19127-0013 19127-0018 19127-0020 19127-0022 19127-0024 19127-0026 19127-0028 19127-0030 19127-0032 19127-0034 19127-0036 19131-0026 19131-0030 19131-0032 19131-0035 19131-0037 19131-0041 19131-0044 19131-0046 19131-0049 19131-0050 19131-0051 19131-0052 19139-0002 19139-0004 19139-0007 19139-0010 19139-0012 19139-0014 19139-0017 19139-0019 19139-0021 19139-0023 19139-0025 19139-0027 19139-0029 19139-0031 19139-0033 19139-0035 19139-0037 19144-0002 19144-0004 19144-0006 19144-0056 19144-0057 19144-0058 19144-0059 19144-0060 19144-0061 19144-0062 19145-0002 19145-0004 19145-0008 19145-0009 19145-0010 19145-0012 19145-0014 AA-8108-02T AA-8108-04T AA-815-04T AA-815-06T AA-815-08T AA-815-10T AA-8461-10T AA-890-06T AA-890-08T AA-890-10T AA-893-06T AA-893-08T AA-893-10T AA-896-04T AA-896-06T AA-896-08T AA-294-10XT AA-238-06XT AA-238-04XT AA-234-08XT AA-234-06XT AA-2118-06XT AA-2109-04XT AA-2109-02XT AA-234-04XT AA-234-10XT AA-294-06XT AA-294-08XT AA-8109-02T AA-8109-04T AA-8118-06T AA-834-04T AA-834-06T AA-834-08T AA-838-04T AA-838-06T AA-891-06T AA-891-08T AA-891-10T AA-894-06T AA-894-08T AA-894-10T AA-897-04T AA-897-06T AA-897-08T AA-235-06XT AA-235-08XT AA-235-10XT AA-238-08XT AA-291-06XT AA-291-08XT AA-291-10XT AA-297-04XT AA-297-06XT AA-297-08XT AA-6109-02XT AA-6109-04XT AA-634-04XT AA-634-06XT AA-634-08XT AA-635-06XT AA-635-08XT UNCONTROLLED COPY Wire Size AWG 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 mm² 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 Insulation Strip Length Diameter Max mm In. mm In. 3.56 .140 6.35 .250 3.56 .140 6.35 .250 3.56 .140 6.35 .250 3.56 .140 6.35 .250 3.56 .140 6.35 .250 3.56 .140 6.35 .250 3.56 .140 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.63 .143 5.95 .234 3.63 .143 5.95 .234 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 Page 3 of 9 Air Feed Mylar Tape Applicator Terminal No. Terminal Eng. No. 19145-0016 19145-0018 19145-0020 19145-0021 19145-0023 19145-0025 19145-0027 19145-0029 19145-0031 19145-0033 19145-0035 19145-0037 19145-0039 19179-0001 19179-0003 AA-635-10XT AA-638-04XT AA-638-06XT AA-638-08XT AA-691-06XT AA-691-08XT AA-691-10XT AA-694-06XT AA-694-08XT AA-694-10XT AA-697-04XT AA-697-06XT AA-697-08XT AA-210-04XT AA-210-06XT Doc No. 63885-1300 Revision: B Wire Size AWG 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 mm² 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 Insulation Strip Length Diameter Max mm In. mm In. 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 Release Date: 12-08-04 Revision Date: 10-03-05 Terminal No. Terminal Eng. No. 19179-0005 19179-0007 19182-0002 19182-0004 19182-0006 19183-0002 19183-0004 19183-0006 19198-0005 19198-0007 19198-0009 19198-0071 19212-0004 19213-0004 19213-0010 AA-210-08XT AA-210-10XT AA-610-06XT AA-610-08XT AA-610-10XT AA-810-06T AA-810-08T AA-810-10T AA-835-08T AA-835-10T AA-838-08T AA-835-06T WP-2218XT WP-5218T WP-8218T UNCONTROLLED COPY Wire Size AWG 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 18-22 mm² 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 Insulation Strip Length Diameter Max mm In. mm In. 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.68 .144 5.95 .234 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.63 .143 6.35 .250 3.68 .144 5.95 .234 3.56 .140 5.95 .234 Page 4 of 9 Air Feed Mylar Tape Applicator DEFINITION OF TERMS The following illustrations are a generic terminal representation and not an exact image of any terminal listed in the scope. Insulated Terminal MWID OR MAX INSULATION DIAMETER Un-Insulated Terminal BARREL BRUSH MWID OR MAX INSULATION DIAMETER STRIP LENGTH STUD SIZE (REF) STUD SIZE (REF) BARREL STRIP LENGTH INSULATION FERRULE BRUSH Figure 1 Figure 2 STRIP LENGTH Fully Insulated Male and Female Quick Disconnect FEMALE QD MWID OR MAX INSULATION DIAMETER BRUSH MALE QD REF TAB SIZE Doc No. 63885-1300 Revision: B Release Date: 12-08-04 Revision Date: 10-03-05 WIRE STOP TAB SIZE Figure 3 UNCONTROLLED COPY Page 5 of 9 Air Feed Mylar Tape Applicator Tool Calibration To recalibrate this applicator, make sure the power is completely shut off on the press. 1. The Mini-Mac applicator must be properly installed in the press. 2. Crimping dies must be properly installed in the Mini-Mac applicator. 3. The recommended method of measuring the crimp height of the conductor dies is the soft metal slug method, (See Figure 4). 4. The slug must have a diameter 0.51mm (.020”) larger than the “X” No Go dimension before crimping. 5. Place the soft metal slug (solder) into the nest of the bottom die and crimp (by hand cycling the press) similar to a terminal. The crimp height can be measured with a blade type micrometer or dial caliper, (Dimension “X”). 6. Adjustment of the crimp height can be accomplished by indexing the conductor cam. The letter “A” gives the loosest position and “K” gives the tightest position. A total adjustment of 0.50mm (.020”) can be achieved by adjusting the conductor cam. CONDUCTOR CRIMP DIE USE SOFT METAL SLUG METHOD E2 “X” CRIMP HEIGHT E1 CRIMP PROFILE Use soft metal slug (solder) method to measure the “X” dimension. Verify tooling crimp height calibration by referring to the Go/No Go dimensions shown in the chart below. Figure 4 Note: If the crimp height is too tight on the setting “A”, check the shut height of the press. See the Industrial Mini-Mac Applicator Manual Section 2.1 for adjustments. CRIMP SPECIFICATIONS Wire Size AWG mm² 22 20 18 16 14 0.35 0.50 0.80 1.30 2.00 “X” Dimension Conductor Crimp Mean Go No Go In mm In mm In mm .108 2.74 .105 2.67 .115 2.92 .108 2.74 .105 2.67 .115 2.92 .108 2.74 .105 2.67 .115 2.92 .108 2.74 .105 2.67 .115 2.92 .108 2.74 .105 2.67 .115 2.92 Pull Force Min. Lbs N 8.0 13.0 20.0 30.0 50.0 35.6 57.8 90.0 133.5 222.6 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. 63885-1300 Revision: B Release Date: 12-08-04 Revision Date: 10-03-05 UNCONTROLLED COPY Page 6 of 9 Air Feed Mylar Tape Applicator PARTS LIST Mini-Mac Applicator 63885-1300 Item Order No Engineering No. Description Quantity Perishable Tooling 63885-1370 63885-1370 Tool Kit (All “Y” Items) REF 1 63465-0014 63465-0014 Conductor Punch 1Y 2 63464-0014 63464-0014 Conductor Anvil 1Y 3 63463-0011 63463-0011 Insulation Punch 1Y 4 63462-0015 63462-0015 Insulation Anvil 1Y Other Components (Ref. 50050) 31 63466-0912 63466-0912 Anvil Mount 1 32 63466-0913 63466-0913 Terminal Support 1 33 63443-0021 63443-0021 Lower Tooling Key 1 42 63466-0921 63466-0921 Terminal Stripping Blade 1 51 63600-1290 63600-1290 Washer 1 52 63890-0866 63890-0866 Collar-6.4mm Lg. 1 53 63890-0867 63890-0867 Collar-7.7mm Lg. 1 Frame 81 63801-3301 63801-3301 Air Feed Applicator Frame Head REF 82 63801-3281 63801-3281 Base REF 83 63801-5850 63801-5850 Track Assembly REF 84 63801-3390 63801-3390 Air Kit REF Hardware 91 N/A N/A M3 by 12 Lg SHCS 1** 92 N/A N/A M4 by 10 Lg SHCS 2** 93 N/A N/A M4 by 16 Lg. SHCS 1** 94 N/A N/A M4 by 45 Lg. SHCS 1** 95 N/A N/A M8 by 30 Lg. BHCS 1** 96 N/A N/A 3mm by 6 Lg. Roll Pin 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Note: Crimp profiles used in 63885-1300 are equivalent to 19032-0035/MMT-AA-510, 19032-0033, and 19288-0023/ATP-AA-510 (UL file number E32244). Doc No. 63885-1300 Revision: B Release Date: 12-08-04 Revision Date: 10-03-05 UNCONTROLLED COPY Page 7 of 9 Air Feed Mylar Tape Applicator Assembly Drawing 81 52 53 1 81 3 51 95 42 92 (2) 32 83 31 84 2 4 91 93 82 96 94 33 Figure 5 Doc No. 63885-1300 Revision: B Release Date: 12-08-04 Revision Date: 10-03-05 UNCONTROLLED COPY Page 8 of 9 Air Feed Mylar Tape Applicator NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press with applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt, and oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000). CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 Tel: (630) 969-4550 Fax: (630) 505-0049 Visit our Web site at http://www.molex.com Doc No. 63885-1300 Revision: B Release Date: 12-08-04 Revision Date: 10-03-05 UNCONTROLLED COPY Page 9 of 9