0638851500

Air Feed Mylar Tape Applicator Mini-Mac Applicator Air Feed-Mylar Tape Application Tooling Specification Sheet Order No. 63885-1500 FEATURES Directly adapts to most crimp presses and automatic wire processors Applicator designed to industry standard mounting and shut height of 135.80mm (5.346") Conductor and insulation rings allow quick adjustment for conductor and insulation crimp height change Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the crimp press SCOPE Products: Insulkrimp™ and Avikrimp™ Quick Disconnects, Ring Tongue, Rectangular Tongue, Snap Tongue, Flanged Tongue, Spade Tongue, Hook Tongue and Multi-Stud Ring Terminals. Butt Splices, Railroad and Wire Pin Terminals 10-12 AWG and 14-16 AWG, Heavy Duty. Testing Mechanical The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following chart shows the UL and government specifications (MIL-T-7928) for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor. Color Code Yellow Yellow Red Red Red Blue Blue Yellow Yellow Red Blue Wire Size (AWG) 26 24 22 20 18 16 14 12 10 8 6 *UL - 486 A 3 5 8 13 20 30 50 70 80 90 100 *UL – 486 C N/A N/A 8 10 10 15 25 35 40 45 50 *UL – 310 N/A N/A 8 13 20 30 50 70 80 N/A N/A *Military Class 2 7 10 15 19 38 50 70 110 150 225 300 *UL - 486 A - Terminals (Copper conductors only) *UL - 486 C - Butt Splices, Parallel Splices, Closed End Connectors, and Wire Nuts *UL - 310 - Quick Disconnects, Flag and Couplers *Military Class 2- Military Approved Terminals only as listed Doc No. ATS-638851500 Revision: E Release Date: 12-08-04 Revision Date: 07-25-12 UNCONTROLLED COPY Page 1 of 9 Air Feed Mylar Tape Applicator Product List The following is a partial list of the product order numbers and their specifications that this tool is designed to run. Updates to this list are available on www.molex.com. Terminal Order No. Terminal Eng. No. 19025-0006 19054-0020 19054-0021 19054-0022 19054-0068 19054-0091 19054-0093 19054-0095 19054-0099 19054-0125 19054-0127 19054-0129 19055-0070 19055-0072 19055-0074 19055-0076 19055-0079 19055-0081 19055-0083 19055-0089 190550091 190550093 190550115 190550117 19055-0119 19055-0121 19057-0064 19057-0066 19057-0068 19057-0070 19057-0072 19057-0074 19057-0076 19057-0081 19057-0083 19057-0085 19057-0106 19057-0108 19057-0110 19057-0112 19058-0034 19058-0036 19058-0038 19058-0040 19058-0044 19058-0046 19058-0050 19058-0053 19058-0057 19058-0059 CMCT-5T B-228-04HDXT B-230-10HDXT B-230-14HDXT B-201-38HDXT B-228-06HDXT B-228-08HDXT B-228-10HDXT B-230-56HDXT B-240-14HDXT B-240-38HDXT B-240-56HDXT B-628-04HDXT B-628-06HDXT B-628-08HDXT B-628-10HDXT B-630-10HDXT B-630-14HDXT B-630-56HDXT B-636-04HDXT B-636-06HDXT B-636-08HDXT B-640-10HDXT B-640-14HDXT B-640-38HDXT B-640-56HDXT B-528-04HDT B-528-06HDT B-528-08HDT B-528-10HDT B-530-10HDT B-530-14HDT B-530-56HDT B-536-04HDT B-536-06HDT B-536-08HDT B-540-10HDT B-540-14HDT B-540-38HDT B-540-56HDT B-828-04HDT B-828-04HDXT B-828-06HDT B-828-06HDXT B-828-08HDT B-828-08HDXT B-828-10HDT B-828-10HDXT B-830-10HD-03T B-830-10HDRRT Wire Size AWG 10-12 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 Doc No. ATS-638851500 Revision: E mm² 5.25-3.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 Insulation Diameter Maximum mm In. 5.70 .225 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 Strip Length mm 9.53 7.94 7.94 7.94 7.94 7.94 7.94 7.94 7.94 7.94 7.94 7.94 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 In. .375 .313 .313 .313 .313 .313 .313 .313 .313 .313 .313 .313 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 Release Date: 12-08-04 Revision Date: 07-25-12 Terminal Order No. Terminal Eng. No. 19058-0060 19058-0062 19058-0065 19058-0067 19058-0068 19058-0070 19058-0074 19058-0076 19058-0077 19058-0079 19058-0086 19058-0088 19058-0090 19058-0092 19058-0094 19058-0096 19058-0109 19058-0111 19058-0113 19058-0115 19058-0119 19058-0121 19058-0125 19058-0127 19070-0118 19070-0120 19070-0122 19070-0125 19070-0131 19070-0133 19070-0135 19070-0137 19070-0142 19070-0144 19070-0146 19070-0149 19070-0151 19070-0154 19070-0156 19071-0090 19071-0093 19071-0096 19071-0099 19071-0101 19071-0104 19071-0107 19071-0111 19071-0116 19071-0118 19071-0120 B-830-10HDT B-830-10HDXT B-830-14HD-03T B-830-14HDRRT B-830-14HDT B-830-14HDXT B-830-56HD-03T B-830-56HDRRT B-830-56HDT B-830-56HDXT B-836-04HDT B-836-04HDXT B-836-06HDT B-836-06HDXT B-836-08HDT B-836-08HDXT B-840-10HDT B-840-10HDXT B-840-14HDT B-840-14HDXT B-840-38HDT B-840-38HDXT B-840-56HDT B-840-56HDXT C-228-04XT C-228-06XT C-228-08XT C-228-10XT C-230-10XT C-230-14XT C-230-38XT C-230-56XT C-236-04XT C-236-06XT C-236-08XT C-240-10XT C-240-14XT C-240-38XT C-240-56XT C-628-04XT C-628-06XT C-628-08XT C-628-10XT C-628-209XT C-630-10XT C-630-14XT C-630-56XT C-636-04XT C-636-06XT C-636-08XT Wire Size AWG 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 mm² 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 UNCONTROLLED COPY Insulation Diameter Maximum mm In. 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 Strip Length mm 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 7.14 9.53 7.14 9.53 7.14 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 In. .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .281 .375 .281 .375 .281 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 Page 2 of 9 Air Feed Mylar Tape Applicator Terminal Order No. Terminal Eng. No. 19071-0122 19071-0124 19071-0128 19071-0131 19073-0107 19073-0109 19073-0112 19073-0115 19073-0118 19073-0121 19073-0124 19073-0129 19073-0131 19073-0133 19073-0135 19073-0137 19073-0141 19073-0144 19073-0157 19073-0159 19073-0162 19073-0164 19073-0167 19073-0169 19073-0172 19073-0174 19073-0180 19073-0183 19073-0184 19073-0190 19073-0193 19073-0194 19073-0201 19073-0204 19073-0205 19073-0213 19073-0215 19073-0218 19073-0219 19073-0221 19073-0224 19073-0226 19073-0228 19073-0230 19073-0232 19073-0234 19073-0237 19073-0239 19073-0243 19073-0245 19080-0006 19081-0006 19090-0078 19090-0080 19090-0082 19090-0084 19090-0086 19092-0066 C-640-10XT C-640-14XT C-640-38XT C-640-56XT C-528-04T C-528-06T C-528-08T C-528-10T C-530-10T C-530-14T C-530-56T C-536-04T C-536-06T C-536-08T C-540-10T C-540-14T C-540-38T C-540-56T C-828-04T C-828-04XT C-828-06T C-828-06XT C-828-08T C-828-08XT C-828-10T C-828-10XT C-830-10T C-830-10XLBKT C-830-10XT C-830-14T C-830-14XLBKT C-830-14XT C-830-56T C-830-56XLBKT C-830-56XT C-836-04T C-836-04XT C-836-06T C-836-06VT C-836-06XT C-836-08T C-836-08XT C-840-10T C-840-10XT C-840-14T C-840-14XT C-840-38T C-840-38XT C-840-56T C-840-56XT C-2006-MSXT C-5006-MST C-2103-08XT C-2106-06XT C-212-06XT C-212-08XT C-212-10XT C-6103-08XT Wire Size AWG 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 Doc No. ATS-638851500 Revision: E mm² 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 Insulation Diameter Maximum mm In. 6.35 .250 6.35 .250 6.35 .250 6.35 .250 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 6.35 .250 5.87 .231 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 Strip Length mm 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 In. .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 Release Date: 12-08-04 Revision Date: 07-25-12 Terminal Order No. Terminal Eng. No. 19092-0068 19092-0070 19092-0072 19092-0074 19094-0082 19094-0084 19094-0086 19094-0088 19094-0090 19095-0100 19095-0101 19095-0103 19095-0104 19095-0106 19095-0107 19095-0109 19095-0110 19095-0112 19095-0113 19099-0037 19099-0039 19099-0041 19099-0045 19099-0049 19099-0051 19099-0063 19099-0064 19115-0034 19115-0036 19115-0038 19115-0040 19115-0043 19115-0047 19115-0049 19115-0057 19120-0042 19120-0044 19120-0046 19121-0048 19121-0052 19121-0054 19121-0057 19121-0084 19121-0085 19122-0055 19122-0057 19122-0061 19122-0063 19122-0065 19125-0040 19125-0042 19125-0044 19125-0068 19125-0071 19125-0075 19125-0077 19125-0079 19126-0013 C-6106-06XT C-612-06XT C-612-08XT C-612-10XT C-5103-08T C-5106-06T C-512-06T C-512-08T C-512-10T C-8103-08T C-8103-08XT C-8106-06T C-8106-06XT C-812-06T C-812-06XT C-812-08T C-812-08XT C-812-10T C-812-10XT C-2196-06XT C-2197-08XT C-2198-10XT C-2710-06XT C-2718-08XT C-2719-10XT C-2199-14XT C-2710-05XT C-8196-06T C-8197-08T C-8198-10T C-8199-14T C-8710-06T C-8718-08T C-8719-10T C-8710-05T B-617-06HDXT B-617-08HDXT B-617-10HDXT C-2104-08XT C-217-06XT C-217-08XT C-217-10XT C-2101-08XT C-2104-06XT C-6101-08XT C-6104-06XT C-617-06XT C-617-08XT C-617-10XT B-517-06HDT B-517-08HDT B-517-10HDT C-5101-08T C-5104-06T C-517-06T C-517-08T C-517-10T B-817-06HDT Wire Size AWG 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 14-16 14-16 14-16 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 14-16 14-16 14-16 10-12 10-12 10-12 10-12 10-12 14-16 mm² 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 2.00-1.30 2.00-1.30 2.00-1.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 2.00-1.30 2.00-1.30 2.00-1.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 2.00-1.30 UNCONTROLLED COPY Insulation Diameter Maximum mm In. 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .225 6.35 .225 6.35 .225 6.35 .225 6.35 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 5.87 .231 5.87 .231 5.87 .231 5.72 .225 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.72 .225 Strip Length mm 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 7.94 7.14 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 7.14 In. .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 0.312 .281 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .281 Page 3 of 9 Air Feed Mylar Tape Applicator Terminal Order No. Terminal Eng. No. 19126-0014 19126-0015 19126-0016 19126-0017 19126-0018 19127-0074 19127-0075 19127-0078 19127-0080 19127-0084 19127-0085 19127-0087 19127-0088 19127-0090 19127-0092 19131-0003 19131-0005 19131-0058 19131-0059 19131-0060 19131-0061 19137-0036 19137-0039 19139-0058 19139-0059 19142-0038 19142-0074 19142-0075 19143-0060 19143-0062 19143-0064 19144-0038 19144-0041 19144-0043 19144-0044 19145-0076 19145-0079 19145-0083 19145-0086 19145-0089 19154-0027 B-817-06HDXT B-817-08HDT B-817-08HDXT B-817-10HDT B-817-10HDXT C-8101-08T C-8101-08XT C-8104-06T C-8104-06XT C-817-06T C-817-06XT C-817-08T C-817-08XT C-817-10T C-817-10XT C-2105-08XT C-2105-06XT C-2102-08XT C-2105-10XT C-2481-08XT C-2481-10XT C-5102-08T C-5105-06T C-8102-08T C-8102-08XT B-241-10HDXT B-241-06HDXT B-241-08HDXT B-641-06HDXT B-641-08HDXT B-641-10HDXT C-241-06XT C-241-08XT C-241-10XT C-268-14XT C-6102-08XT C-6105-06XT C-641-06XT C-641-08XT C-641-10XT C-246OVT Wire Size AWG 14-16 14-16 14-16 14-16 14-16 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 14-16 14-16 14-16 14-16 14-16 14-16 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 Doc No. ATS-638851500 Revision: E mm² 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 Insulation Diameter Maximum mm In. 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 5.72 .225 5.72 .225 5.72 .225 5.72 .225 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 5.72 .225 Strip Length mm 7.14 9.53 7.14 9.53 7.14 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 7.94 7.94 7.94 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 5.95 In. .281 .375 .281 .375 .281 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .313 .313 .313 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 0.234 Release Date: 12-08-04 Revision Date: 07-25-12 Terminal Order No. Terminal Eng. No. 19154-0030 19179-0015 19179-0017 19179-0020 19183-0014 19183-0015 19183-0017 19183-0018 19183-0020 19183-0021 19183-0024 19183-0025 19184-0002 19184-0004 19184-0006 19196-0045 19196-0047 19196-0049 19196-0067 19196-0070 19196-0076 19197-0018 19197-0019 19197-0021 19197-0022 19197-0025 19197-0026 19198-0040 19198-0041 19198-0042 19198-0043 19198-0045 19198-0046 19198-0048 19198-0049 19198-0051 19198-0052 19212-0002 19213-0002 19213-0008 C-246XT C-211-06XT C-211-08XT C-211-10XT C-811-06T C-811-06XT C-811-08T C-811-08XT C-811-10T C-811-10XT C-899-14T C-899-14XT C-511-06T C-511-08T C-511-10T B-541-06HDT B-541-08HDT B-541-10HDT C-541-08T C-541-10T C-541-06T B-841-06HDT B-841-06HDXT B-841-08HDT B-841-08HDXT B-841-10HDT B-841-10HDXT C-8105-06T C-8105-06XT C-8105-08T C-8105-10T C-841-06T C-841-06XT C-841-08T C-841-08XT C-841-10T C-841-10XT WP-2210XT WP-5210T WP-8210T Wire Size AWG 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 14-16 14-16 14-16 10-12 10-12 10-12 14-16 14-16 14-16 14-16 14-16 14-16 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 10-12 mm² 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 2.00-1.30 2.00-1.30 2.00-1.30 5.25-3.30 5.25-3.30 5.25-3.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 5.25-3.30 UNCONTROLLED COPY Insulation Diameter Maximum mm In. 5.72 .225 6.35 .250 6.35 .250 6.35 .250 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.87 .231 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 5.72 .225 6.35 .250 5.59 .220 5.72 .225 Strip Length mm 5.95 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 7.14 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 7.14 7.14 7.14 In. 0.234 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .281 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .281 .281 .281 Page 4 of 9 Air Feed Mylar Tape Applicator DEFINITION OF TERMS The following illustrations are a generic terminal representation and not an exact image of any terminal listed in the scope. Insulated Terminal MWID OR MAX INSULATION DIAMETER Un-Insulated Terminal MWID OR MAX INSULATION DIAMETER BARREL BRUSH STRIP LENGTH STUD SIZE (REF) STUD SIZE (REF) BARREL STRIP LENGTH INSULATION FERRULE Figure 2 BRUSH Figure 1 STRIP LENGTH Fully Insulated Male and Female Quick Disconnect FEMALE QD MWID OR MAX INSULATION DIAMETER BRUSH MALE QD REF TAB SIZE Doc No. ATS-638851500 Revision: E WIRE STOP TAB SIZE Release Date: 12-08-04 Revision Date: 07-25-12 Figure 3 UNCONTROLLED COPY Page 5 of 9 Air Feed Mylar Tape Applicator CONDUCTOR CRIMP DIE Tool Calibration To recalibrate this applicator, make sure the power is completely shut off on the press. USE SOFT METAL SLUG METHOD E2 1. The Mini-Mac applicator must be properly installed in the press. “X” CRIMP 2. Crimping dies must be properly installed in the Mini-Mac HEIGHT applicator. E1 3. The recommended method of measuring the crimp height of the conductor dies is the soft metal slug method, (See CRIMP PROFILE Figure 4). Use soft metal slug (solder) method to 4. The slug must have a diameter 0.51mm (.020”) larger measure the “X” dimension. Verify tooling than the “X” No Go dimension before crimping. crimp height calibration by referring to the 5. Place the soft metal slug (solder) into the nest of the Go/No Go dimensions shown in the chart bottom die and crimp (by hand cycling the press) similar below. to a terminal. The crimp height can be measured with a blade type micrometer or dial caliper, (Dimension “X”). Figure 4 6. Adjustment of the crimp height can be accomplished by indexing the conductor cam. The letter “A” gives the loosest position and “K” gives the tightest position. A total adjustment of 0.50mm (.020”) can be achieved by adjusting the conductor cam. Note: If the crimp height is too tight on the setting “A”, check the shut height of the press. See the Industrial MiniMac Applicator Manual Section 2.1 for adjustments. CRIMP SPECIFICATIONS Wire Size AWG mm² 16 14 12 10 1.30 2.00 3.30 5.25 “X” Dimension Conductor Crimp Mean Go No Go In mm In mm In mm .160 4.06 .157 3.99 .168 4.27 .160 4.06 .157 3.99 .168 4.27 .160 4.06 .157 3.99 .168 4.27 .160 4.06 .157 3.99 .168 4.27 Pull Force Minimum Lbs N 30.0 50.0 70.0 80.0 133.5 222.4 311.4 355.9 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638851500 Revision: E Release Date: 12-08-04 Revision Date: 07-25-12 UNCONTROLLED COPY Page 6 of 9 Air Feed Mylar Tape Applicator PARTS LIST Mini-Mac Applicator 63885-1500 Item Order No Engineering No. Description Quantity Perishable Tooling 63885-1570 63885-1570 Tool Kit (All “Y” Items) REF 63465-0015 63465-0015 Conductor Punch 1Y 1 63464-0015 63464-0015 Conductor Anvil 1Y 2 63463-0012 63463-0012 Insulation Punch 1Y 3 63462-0016 63462-0016 Insulation Anvil 1Y 4 Other Components 63443-0021 63443-0021 Lower Tooling Key 1 5 63466-0912 63466-0912 Anvil Mount 1 6 63466-0913 63466-0913 Terminal Support 1 7 63466-0921 63466-0921 Terminal Stripping Blade 1 8 63600-1290 63600-1290 Washer 1 9 63890-0866 Collar-6.4mm Long 1 10 63890-0866 63890-0867 Collar-7.7mm Long 1 11 63890-0867 Frame 63801-3301 Air Feed Applicator Frame Head 1 12 63801-3301 63801-3281 Base 1 13 63801-3281 63801-5850 Track Assembly 1 14 63801-5850 63801-3390 Air Kit 1 15 63801-3390 Hardware N/A N/A M3 by 12 Long SHCS 1** 16 N/A N/A M4 by 10 Long SHCS 2** 17 N/A N/A M4 by 16 Long SHCS 1** 18 N/A N/A M4 by 45 Long SHCS 1** 19 N/A N/A M8 by 30 Long BHCS 1** 20 N/A N/A 3mm by 6 Long Roll Pin 1** 21 ** Available from an industrial supply company such as MSC (1-800-645-7270). Note: Crimp profiles used in 63885-1500 are equivalent to 19032-0190/MMT-C-530, 19032-0127, and 19288-0179/ATP-C-530 (UL file number E32244). Doc No. ATS-638851500 Revision: E Release Date: 12-08-04 Revision Date: 07-25-12 UNCONTROLLED COPY Page 7 of 9 Air Feed Mylar Tape Applicator Assembly Drawing 12 10 11 1 12 3 9 20 8 17 (2) 7 14 6 15 2 16 4 18 13 21 19 Doc No. ATS-638851500 Revision: E Release Date: 12-08-04 Revision Date: 07-25-12 5 Figure 5 UNCONTROLLED COPY Page 8 of 9 Air Feed Mylar Tape Applicator NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press with applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt, and oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000). CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No. ATS-638851500 Revision: E Release Date: 12-08-04 Revision Date: 07-25-12 UNCONTROLLED COPY Page 9 of 9