0638853300

Air Feed Mylar Tape Applicator Mini-Mac Applicator Application Tooling Specification Air Feed-Mylar Tape Order No. 63885-3300 FEATURES Œ Œ Œ Œ Directly adapts to most crimp presses and automatic wire processors Applicator designed to industry standard mounting and shut height of 135.80mm (5.346") Conductor and insulation rings allow quick adjustment for conductor and insulation crimp height change Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the crimp press SCOPE Products: Avikrimp Snap Plugs and Tongue Terminals 18-22 AWG Testing Mechanical The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following chart shows the UL and government specifications (MIL-T-7928) for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor. Color Code Yellow Yellow Red Red Red Blue Blue Yellow Yellow Red Blue Wire Size (AWG) 26 24 22 20 18 16 14 12 10 8 6 *UL - 486 A *UL – 486 C *UL – 310 3 5 8 13 20 30 50 70 80 90 100 N/A N/A 8 10 10 15 25 35 40 45 50 N/A N/A 8 13 20 30 50 70 80 N/A N/A *Military Class 2 7 10 15 19 38 50 70 110 150 225 300 *UL - 486 A - Terminals (Copper conductors only) *UL - 486 C - Butt Splices, Parallel Splices, Closed End Connectors, and Wire Nuts *UL - 310 - Quick Disconnects, Flag and Couplers *Military Class 2- Military Approved Terminals only as listed Doc No. 63885-3300 Revision: B Release Date: 12-08-04 Revision Date: 10-04-05 UNCONTROLLED COPY Page 1 of 8 Air Feed Mylar Tape Applicator Product List The following is a partial list of the product order numbers and their specifications that this tool is designed to run. Updates to this list are available on www.molex.com. Terminal No. 190230006 190250003 190250004 190260005 190340003 190340006 190350002 190350004 190360002 190360004 190360005 190540001 190540002 190540003 190540004 190540005 190540006 190540007 190540008 190540009 190540034 190540036 190540038 190540040 190540043 190540045 190540049 190540053 190540055 190550002 190550004 190550007 190550009 190550012 190550015 190550017 190550019 190550021 190550024 190550026 190550028 190550030 190550032 190550034 190550039 190570002 190570004 190570006 190570008 190570010 190570012 190570014 Terminal Eng. No. A-521-10TS A-635-10XT AMCT-2XT AMCT-57T AMCT-5T AMCT-87T A-259XT A-269XT A-559T A-569T A-859T A-869BT A-869T A-220-02XT A-220-04XT A-222-10XT A-226-10XT A-226-14XT A-226-56XT A-232-04XT A-233-08XT A-233-10XT A-220-06XT A-221-06XT A-221-08XT A-221-10XT A-222-14XT A-222-56XT A-226-38XT A-232-06XT A-232-08XT A-620-02XT A-620-04XT A-620-06XT A-621-06XT A-621-08XT A-621-10XT A-622-10XT A-622-14XT A-622-56XT A-626-14XT A-626-38XT A-626-56XT A-632-04XT A-632-06XT A-632-08XT A-633-10XT A-520-02T A-520-04T A-520-06T A-521-06T A-521-08T A-521-10T A-522-10T Doc No. 63885-3300 Revision: B Insulation Strip Length Diameter Max. AWG mm² mm In. mm In. 22-18 0.35-0.80 3.70 .145 7.92 .312 22-18 0.35-0.80 3.56 .140 7.92 .312 22-18 0.35-0.80 3.56 .140 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 3.56 .140 7.92 .312 22-18 0.35-0.80 3.56 .140 7.92 .312 22-18 0.35-0.80 3.56 .140 7.92 .312 22-18 0.35-0.80 3.56 .140 7.92 .312 22-18 0.35-0.80 3.56 .140 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 22-18 0.35-0.80 7.92 .312 Wire Size Release Date: 12-08-04 Revision Date: 10-04-05 Terminal No. Terminal Eng. No. 190570016 190570018 190570021 190570023 190570025 190570027 190570029 190570031 190570036 190580007 190580010 190580013 190800002 190810002 190890011 190890045 190890046 190890047 190890048 190890049 190890050 190890051 190890052 190890053 190890054 190890055 190890056 190890057 190890058 190890059 190890060 190890061 190910002 190910004 190910007 190910009 190910011 190910013 190910015 190910017 190910019 190910021 190910023 190910025 190910027 190910029 190910031 190910033 190910035 190910037 190940002 190940004 190940007 190940009 A-522-14T A-522-56T A-526-14T A-526-38T A-526-56T A-532-04T A-532-06T A-532-08T A-533-10T A-820-06T A-821-10T A-832-06T A-2006-MSXT A-5006-MST A-292-06XT A-205-04XT A-205-06XT A-206-06XT A-206-08XT A-206-10XT A-214-04XT A-214-06XT A-214-08XT A-292-08XT A-292-10XT A-295-06XT A-295-08XT A-295-10XT A-298-04XT A-298-06XT A-298-08XT A-298-10XT A-605-04XT A-605-06XT A-606-06XT A-606-08XT A-606-10XT A-614-04XT A-614-06XT A-614-08XT A-692-06XT A-692-08XT A-692-10XT A-695-06XT A-695-08XT A-695-10XT A-698-04XT A-698-06XT A-698-08XT A-698-10XT A-505-04T A-505-06T A-506-06T A-506-08T UNCONTROLLED COPY Wire Size AWG 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 mm² 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 Insulation Strip Length Diameter Max. mm In. mm In. 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 Page 2 of 8 Air Feed Mylar Tape Applicator Terminal No. Terminal Eng. No. 190940011 190940012 190940014 190940017 190940020 190940022 190940024 190940026 190940028 190940030 190940032 190940034 190940036 190940038 191190005 191190008 191190013 191190050 191190051 191190052 191190053 191190054 191190056 191190057 191190058 191190059 191190060 191190061 191200004 191200006 191200008 191200009 191200015 191200017 191200019 191200021 191200023 191200025 191200028 191200030 191200032 191250002 191250004 191250006 191250008 191250014 191250016 191250018 191250020 191250022 191250024 191250026 191250028 191250030 191420001 191420002 191420004 191420006 191420008 191420009 191420056 191420057 A-506-10T A-514-04T A-514-06T A-514-08T A-592-06T A-592-08T A-592-10T A-595-06T A-595-08T A-595-10T A-598-04T A-598-06T A-598-08T A-598-10T A-215-06XT A-215-08XT A-2461-06XT A-215-04XT A-215-10XT A-290-06XT A-290-08XT A-290-10XT A-293-06XT A-293-08XT A-293-10XT A-296-04XT A-296-06XT A-296-08XT A-615-04XT A-615-06XT A-615-08XT A-615-10XT A-690-06XT A-690-08XT A-690-10XT A-693-06XT A-693-08XT A-693-10XT A-696-04XT A-696-06XT A-696-08XT A-515-04T A-515-06T A-515-08T A-515-10T A-590-06T A-590-08T A-590-10T A-593-06T A-593-08T A-593-10T A-596-04T A-596-06T A-596-08T A-234-06XT A-234-08XT A-235-06XT A-235-08XT A-235-10XT A-238-06XT A-234-04XT A-234-10XT Doc No. 63885-3300 Revision: B Wire Size AWG 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 mm² 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 Insulation Strip Length Diameter Max. mm In. mm In. 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 Release Date: 12-08-04 Revision Date: 10-04-05 Terminal No. Terminal Eng. No. 191420058 191420059 191420060 191420061 191420062 191420063 191420064 191420065 191420066 191420067 191420068 191430002 191430004 191430007 191430009 191430011 191430013 191430016 191430019 191430020 191430022 191430024 191430026 191430028 191430030 191430032 191430034 191430036 191430038 191710002 191710004 191710006 191740002 191740004 191740006 191750002 191750004 191750006 191960001 191960002 191960003 191960004 191960006 191960008 191960010 191960011 191960013 191960014 191960015 191960016 191960017 191960018 191960019 191960020 191960021 191960022 191960023 191970003 191970008 A-238-04XT A-238-08XT A-291-06XT A-291-08XT A-291-10XT A-294-06XT A-294-08XT A-294-10XT A-297-04XT A-297-06XT A-297-08XT A-634-04XT A-634-06XT A-634-08XT A-634-10XT A-635-06XT A-635-08XT A-638-04XT A-638-06XT A-638-08XT A-691-06XT A-691-08XT A-691-10XT A-694-06XT A-694-08XT A-694-10XT A-697-04XT A-697-06XT A-697-08XT A-210-06XT A-210-08XT A-210-10XT A-510-06T A-510-08T A-510-10T A-610-06XT A-610-08XT A-610-10XT A-534-04T A-534-06T A-534-08T A-534-10T A-535-06T A-535-08T A-535-10T A-538-04T A-538-06T A-538-08T A-591-06T A-591-08T A-591-10T A-594-06T A-594-08T A-594-10T A-597-04T A-597-06T A-597-08T A-834-08T A-838-06T UNCONTROLLED COPY Wire Size AWG 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 22-18 mm² 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 0.35-0.80 Insulation Strip Length Diameter Max. mm In. mm In. 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 Page 3 of 8 Air Feed Mylar Tape Applicator DEFINITION OF TERMS The following illustrations are a generic terminal representation and not an exact image of any terminal listed in the scope. Insulated Terminal MWID OR MAX INSULATION DIAMETER Un-Insulated Terminal BARREL BRUSH MWID OR MAX INSULATION DIAMETER STRIP LENGTH STUD SIZE (REF) STUD SIZE (REF) BARREL STRIP LENGTH INSULATION FERRULE BRUSH Figure 1 Figure 2 STRIP LENGTH Fully Insulated Male and Female Quick Disconnect FEMALE QD MWID OR MAX INSULATION DIAMETER BRUSH MALE QD REF TAB SIZE Doc No. 63885-3300 Revision: B Release Date: 12-08-04 Revision Date: 10-04-05 WIRE STOP TAB SIZE Figure 3 UNCONTROLLED COPY Page 4 of 8 Air Feed Mylar Tape Applicator Tool Calibration To recalibrate this applicator, make sure the power is completely shut off on the press. The Mini-Mac applicator must be properly installed in the press. Crimping dies must be properly installed in the Mini-Mac applicator. The recommended method of measuring the crimp height of the conductor dies is the soft metal slug method, (See Figure 4). 1. The slug must have a diameter 0.51mm (.020”) larger than the “X” No Go dimension before crimping. 2. Place the soft metal slug (solder) into the nest of the bottom die and crimp (by hand cycling the press) similar to a terminal. The crimp height can be measured with a blade type micrometer or dial caliper, (Dimension “X”). 3. Adjustment of the crimp height can be accomplished by indexing the conductor cam. The letter “A” gives the loosest position and “K” gives the tightest position. A total adjustment of 0.50mm (.020”) can be achieved by adjusting the conductor cam. CONDUCTOR CRIMP DIE USE SOFT METAL SLUG METHOD E2 “X” CRIMP HEIGHT E1 CRIMP PROFILE Use soft metal slug (solder) method to measure the “X” dimension. Verify tooling crimp height calibration by referring to the Go/No Go dimensions shown in the chart below. Figure 4 Note: If the crimp height is too tight on the setting “A”, check the shut height of the press. See the Industrial Mini-Mac Applicator Manual Section 2.1 for adjustments. CRIMP SPECIFICATIONS Wire Size AWG mm² 22 20 18 0.35 0.50 0.80 “X” Dimension Conductor Crimp Mean Go No Go In mm In mm In mm .108 2.74 .105 2.67 .112 2.84 .108 2.74 .105 2.67 .112 2.84 .108 2.74 .105 2.67 .112 2.84 Pull Force Min. Lbs N 8.0 13.0 20.0 35.6 57.8 90.0 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. 63885-3300 Revision: B Release Date: 12-08-04 Revision Date: 10-04-05 UNCONTROLLED COPY Page 5 of 8 Air Feed Mylar Tape Applicator PARTS LIST Mini-Mac Applicator 63885-3300 Description Quantity Item Order No Engineering No. Perishable Tooling 63885-3370 63885-3370 Tool Kit (All “Y” Items) REF 1 63465-0029 63465-0029 Conductor Punch 1Y 2 63464-0028 63464-0028 Conductor Anvil 1Y 3 63463-0028 63463-0028 Insulation Punch 1Y 4 63462-0030 63462-0030 Insulation Anvil 1Y Other Components (Ref. 50050) 31 63466-0912 63466-0912 Anvil Mount 1 32 63466-0913 63466-0913 Terminal Support 1 33 63443-0021 63443-0021 Lower Tooling Key 1 42 63466-0921 63466-0921 Terminal Stripping Blade 1 51 63600-1290 63600-1290 Washer 1 52 63890-0866 63890-0866 Collar-6.4mm Lg. 1 53 63890-0867 63890-0867 Collar-7.7mm Lg. 1 Frame 81 63801-3301 63801-3301 Air Feed Applicator Frame Head REF 82 63801-3281 63801-3281 Base REF 83 63801-5850 63801-5850 Track Assembly REF 84 63801-3390 63801-3390 Air Kit REF Hardware 91 N/A N/A M3 by 12 Lg SHCS 1** 92 N/A N/A M4 by 10 Lg SHCS 2** 93 N/A N/A M4 by 16 Lg. SHCS 1** 94 N/A N/A M4 by 45 Lg. SHCS 1** 95 N/A N/A M8 by 30 Lg. BHCS 1** 96 N/A N/A 3mm by 6 Lg. Roll Pin 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Note: Crimp profiles used in 63885-3300 are equivalent to 19032-0013/MMT-A-510 and 19288-0004/ATP-A-510 (UL file number E32244). Doc No. 63885-3300 Revision: B Release Date: 12-08-04 Revision Date: 10-04-05 UNCONTROLLED COPY Page 6 of 8 Air Feed Mylar Tape Applicator Assembly Drawing 81 52 53 1 81 3 51 95 42 92 (2) 32 83 31 84 2 4 91 93 82 96 94 33 Figure 5 Doc No. 63885-3300 Revision: B Release Date: 12-08-04 Revision Date: 10-04-05 UNCONTROLLED COPY Page 7 of 8 Air Feed Mylar Tape Applicator NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press with applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt, and oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000). CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 Tel: (630) 969-4550 Fax: (630) 505-0049 Visit our Web site at http://www.molex.com Doc No. 63885-3300 Revision: B Release Date: 12-08-04 Revision Date: 10-04-05 UNCONTROLLED COPY Page 8 of 8