0638853400

Air Feed Mylar Tape Applicator Mini-Mac Applicator Application Tooling Specification Air Feed-Mylar Tape Order No. 63885-3400 FEATURES Œ Œ Œ Œ Directly adapts to most crimp presses and automatic wire processors Applicator designed to industry standard mounting and shut height of 135.80mm (5.346") Conductor and insulation rings allow quick adjustment for conductor and insulation crimp height change Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the crimp press SCOPE Products: Avikrimp Snap Plugs and Tongue Terminals 14-16 AWG Testing Mechanical The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following chart shows the UL and government specifications (MIL-T-7928) for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor. Color Code Yellow Yellow Red Red Red Blue Blue Yellow Yellow Red Blue Wire Size (AWG) 26 24 22 20 18 16 14 12 10 8 6 *UL - 486 A *UL – 486 C *UL – 310 3 5 8 13 20 30 50 70 80 90 100 N/A N/A 8 10 10 15 25 35 40 45 50 N/A N/A 8 13 20 30 50 70 80 N/A N/A *Military Class 2 7 10 15 19 38 50 70 110 150 225 300 *UL - 486 A - Terminals (Copper conductors only) *UL - 486 C - Butt Splices, Parallel Splices, Closed End Connectors, and Wire Nuts *UL - 310 - Quick Disconnects, Flag and Couplers *Military Class 2- Military Approved Terminals only as listed Doc No. 63885-3400 Revision: B Release Date: 12-08-04 Revision Date: 10-04-05 UNCONTROLLED COPY Page 1 of 8 Air Feed Mylar Tape Applicator Product List The following is a partial list of the product order numbers and their specifications that this tool is designed to run. Updates to this list are available on www.molex.com. Terminal No. Terminal Eng. No. 190230014 190250009 190250010 190340008 190340010 190350007 190350008 190350011 190350012 190360007 190360009 190540014 190540015 190540016 190540019 190540026 190540027 190540028 190540029 190540074 190540076 190540078 190540082 190540084 190540087 190540089 190540109 190540112 190540115 190540120 190550047 190550049 190550051 190550053 190550055 190550057 190550060 190550062 190550064 190550067 190550069 190550096 190550098 190550101 190550104 190550106 190550108 190550110 190550112 190570043 190570045 190570047 190570049 190570051 MCT-2XT MCT-57T MCT-5T B-279XT B-289XT B-579BT B-579T B-589BT B-589T B-879T B-889T B-218-10XT B-223-02XT B-223-04XT B-225-10XT B-237-04XT B-239-04XT B-239-06XT B-239-08XT B-218-14XT B-218-38XT B-218-56XT B-223-06XT B-223-08XT B-225-14XT B-225-56XT B-237-06XT B-237-08XT B-237-10XT B-239-10XT B-618-10XT B-618-14XT B-618-38XT B-618-56XT B-623-02XT B-623-04XT B-623-06XT B-623-08XT B-625-10XT B-625-14XT B-625-56XT B-637-04XT B-637-06XT B-637-08XT B-637-10XT B-639-04XT B-639-06XT B-639-08XT B-639-10XT B-518-10T B-518-14T B-518-38T B-518-56T B-523-02T Doc No. 63885-3400 Revision: B Insulation Strip Length Diameter Max. AWG mm² mm In. mm In. 14-16 2.00-1.30 4.40 .175 7.92 .312 14-16 2.00-1.30 4.30 .170 7.92 .312 14-16 2.00-1.30 4.30 .170 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 4.30 .170 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 4.30 .170 7.92 .312 14-16 2.00-1.30 4.30 .170 7.92 .312 14-16 2.00-1.30 4.30 .170 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 14-16 2.00-1.30 7.92 .312 Wire Size Release Date: 12-08-04 Revision Date: 10-04-05 Terminal No. Terminal Eng. No. 190570053 190570055 190570057 190570059 190570061 190570063 190570087 190570089 190570092 190570095 190570097 190570099 190570101 190570103 190580030 190580031 190580107 190800004 190810004 190890062 190890063 190890064 190890065 190890066 190890067 190890068 190890069 190890070 190890071 190890072 190890073 190890074 190890075 190890076 190890077 190890078 190890079 190910039 190910041 190910045 190910047 190910049 190910051 190910053 190910055 190910061 190910063 190910065 190910066 190910068 190910070 190910072 190910074 190910076 B-523-04T B-523-06T B-523-08T B-525-10T B-525-14T B-525-56T B-537-04T B-537-06T B-537-08T B-537-10T B-539-04T B-539-06T B-539-08T B-539-10T B-823-06T B-823-08T B-839-10T B-2006-MSXT B-5006-MST B-208-04XT B-208-06XT B-209-06XT B-209-08XT B-209-10XT B-213-04XT B-213-06XT B-213-08XT B-282-06XT B-282-08XT B-282-10XT B-285-06XT B-285-08XT B-285-10XT B-288-04XT B-288-06XT B-288-08XT B-288-10XT B-608-04XT B-608-06XT B-609-06XT B-609-08XT B-609-10XT B-613-04XT B-613-06XT B-613-08XT B-682-06XT B-682-08XT B-682-10XT B-685-04XT B-685-06XT B-685-08XT B-685-10XT B-688-04XT B-688-06XT UNCONTROLLED COPY Wire Size AWG 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 mm² 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 Insulation Strip Length Diameter Max. mm In. mm In. 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 Page 2 of 8 Air Feed Mylar Tape Applicator Terminal No. Terminal Eng. No. 190910078 190910080 190940040 190940042 190940046 190940048 190940050 190940052 190940054 190940056 190940062 190940064 190940066 190940068 190940070 190940072 190940074 190940076 190940078 190940080 191190027 191190030 191190033 191190062 191190066 191190067 191190068 191190069 191190070 191190071 191190072 191190073 191200034 191200036 191200038 191200040 191200052 191200054 191200056 191200058 191200060 191200062 191200064 191200066 191200068 191250032 191250034 191250036 191250038 191250050 191250052 191250054 191250056 191250058 191250060 191250062 191250064 191250066 191260006 191300012 191300013 191300014 B-688-08XT B-688-10XT B-508-04T B-508-06T B-509-06T B-509-08T B-509-10T B-513-04T B-513-06T B-513-08T B-582-06T B-582-08T B-582-10T B-585-06T B-585-08T B-585-10T B-588-04T B-588-06T B-588-08T B-588-10T B-216-06XT B-216-08XT B-216-10XT B-216-04XT B-280-06XT B-280-08XT B-280-10XT B-283-06XT B-283-10XT B-286-04XT B-286-06XT B-286-08XT B-616-04XT B-616-06XT B-616-08XT B-616-10XT B-680-06XT B-680-08XT B-680-10XT B-683-06XT B-683-08XT B-683-10XT B-686-04XT B-686-06XT B-686-08XT B-516-04T B-516-06T B-516-08T B-516-10T B-580-06T B-580-08T B-580-10T B-583-06T B-583-08T B-583-10T B-586-04T B-586-06T B-586-08T B-816-06T B-2781-06XT B-2781-08XT B-2471-04XT Doc No. 63885-3400 Revision: B Wire Size AWG 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 mm² 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 Insulation Strip Length Diameter Max. mm In. mm In. 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 Release Date: 12-08-04 Revision Date: 10-04-05 Terminal No. Terminal Eng. No. 191300015 191300016 191300017 191300018 191420021 191420025 191420031 191420033 191420069 191420070 191420071 191420072 191420073 191420076 191420077 191420078 191420079 191420080 191420082 191420083 191420084 191420085 191430040 191430043 191430044 191430046 191430048 191430051 191430053 191430055 191430058 191430075 191430077 191430079 191430081 191430083 191430085 191430087 191430089 191430091 191710008 191710010 191710013 191740008 191740010 191740012 191750008 191750010 191750012 191960025 191960028 191960029 191960031 191960033 191960036 191960038 191960040 191960043 191960054 191960055 191960056 191960057 B-2471-06XT B-2491-06XT B-2491-08XT B-2491-10XT B-207-06XT B-224-06XT B-227-08XT B-227-10XT B-207-04XT B-207-08XT B-224-04XT B-224-08XT B-227-06XT B-281-06XT B-281-08XT B-281-10XT B-284-06XT B-284-08XT B-284-10XT B-287-04XT B-287-06XT B-287-08XT B-607-04XT B-607-06XT B-607-08XT B-624-04XT B-624-06XT B-624-08XT B-627-06XT B-627-08XT B-627-10XT B-681-06XT B-681-08XT B-681-10XT B-684-06XT B-684-08XT B-684-10XT B-687-04XT B-687-06XT B-687-08XT B-219-06XT B-219-08XT B-219-10XT B-519-06T B-519-08T B-519-10T B-619-06XT B-619-08XT B-619-10XT B-507-04T B-507-06T B-507-08T B-524-04T B-524-06T B-524-08T B-527-06T B-527-08T B-527-10T B-581-06T B-581-08T B-581-10T B-584-06T UNCONTROLLED COPY Wire Size AWG 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 14-16 mm² 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 Insulation Strip Length Diameter Max. mm In. mm In. 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 Page 3 of 8 Air Feed Mylar Tape Applicator Terminal No. Terminal Eng. No. 191960058 191960059 191960060 191960061 191960062 B-584-08T B-584-10T B-587-04T B-587-06T B-587-08T Wire Size AWG 14-16 14-16 14-16 14-16 14-16 mm² 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 Insulation Strip Length Diameter Max. mm In. mm In. 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 Terminal No. 191970009 191970012 Terminal Eng. No. Wire Size B-807-06T B-824-08T B-283-08XT SPL-0120BKT AWG 14-16 14-16 14-16 14-16 mm² 2.00-1.30 2.00-1.30 2.00-1.30 2.00-1.30 Insulation Strip Length Diameter Max. mm In. mm In. 7.92 .312 7.92 .312 7.92 .312 7.92 .312 DEFINITION OF TERMS The following illustrations are a generic terminal representation and not an exact image of any terminal listed in the scope. Insulated Terminal MWID OR MAX INSULATION DIAMETER Un-Insulated Terminal BARREL BRUSH MWID OR MAX INSULATION DIAMETER STRIP LENGTH STUD SIZE (REF) STUD SIZE (REF) BARREL STRIP LENGTH INSULATION FERRULE BRUSH Figure 1 Figure 2 STRIP LENGTH Fully Insulated Male and Female Quick Disconnect FEMALE QD MWID OR MAX INSULATION DIAMETER BRUSH MALE QD REF TAB SIZE Doc No. 63885-3400 Revision: B Release Date: 12-08-04 Revision Date: 10-04-05 WIRE STOP TAB SIZE Figure 3 UNCONTROLLED COPY Page 4 of 8 Air Feed Mylar Tape Applicator Tool Calibration To recalibrate this applicator, make sure the power is completely shut off on the press. 1. The Mini-Mac applicator must be properly installed in the press. 2. Crimping dies must be properly installed in the Mini-Mac applicator. 3. The recommended method of measuring the crimp height of the conductor dies is the soft metal slug method, (See Figure 4). 4. The slug must have a diameter 0.51mm (.020”) larger than the “X” No Go dimension before crimping. 5. Place the soft metal slug (solder) into the nest of the bottom die and crimp (by hand cycling the press) similar to a terminal. The crimp height can be measured with a blade type micrometer or dial caliper, (Dimension “X”). 6. Adjustment of the crimp height can be accomplished by indexing the conductor cam. The letter “A” gives the loosest position and “K” gives the tightest position. A total adjustment of 0.50mm (.020”) can be achieved by adjusting the conductor cam. CONDUCTOR CRIMP DIE USE SOFT METAL SLUG METHOD E2 “X” CRIMP HEIGHT E1 CRIMP PROFILE Use soft metal slug (solder) method to measure the “X” dimension. Verify tooling crimp height calibration by referring to the Go/No Go dimensions shown in the chart below. Figure 4 Note: If the crimp height is too tight on the setting “A”, check the shut height of the press. See the Industrial Mini-Mac Applicator Manual Section 2.1 for adjustments. CRIMP SPECIFICATIONS Wire Size AWG mm² 16 14 1.30 2.00 “X” Dimension Conductor Crimp Mean Go No Go In mm In mm In mm .120 3.05 .117 2.97 .124 3.15 .120 3.05 .117 2.97 .124 3.15 Pull Force Min. Lbs N 30.0 50.0 133.5 222.6 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. 63885-3400 Revision: B Release Date: 12-08-04 Revision Date: 10-04-05 UNCONTROLLED COPY Page 5 of 8 Air Feed Mylar Tape Applicator PARTS LIST Mini-Mac Applicator 63885-3400 Item Order No Engineering No. Description Quantity Perishable Tooling 63885-3470 63885-3470 Tool Kit (All “Y” Items) REF 1 63465-0031 63465-0031 Conductor Punch 1Y 2 63464-0030 63464-0030 Conductor Anvil 1Y 3 63463-0030 63463-0030 Insulation Punch 1Y 4 63462-0032 63462-0032 Insulation Anvil 1Y Other Components (Ref. 50050) 31 63466-0912 63466-0912 Anvil Mount 1 32 63466-0913 63466-0913 Terminal Support 1 33 63443-0021 63443-0021 Lower Tooling Key 1 42 63466-0921 63466-0921 Terminal Stripping Blade 1 51 63600-1290 63600-1290 Washer 1 52 63890-0866 63890-0866 Collar-6.4mm Lg. 1 53 63890-0867 63890-0867 Collar-7.7mm Lg. 1 Frame 81 63801-3301 63801-3301 Air Feed Applicator Frame Head REF 82 63801-3281 63801-3281 Base REF 83 63801-5850 63801-5850 Track Assembly REF 84 63801-3390 63801-3390 Air Kit REF Hardware 91 N/A N/A M3 by 12 Lg SHCS 1** 92 N/A N/A M4 by 10 Lg SHCS 2** 93 N/A N/A M4 by 16 Lg. SHCS 1** 94 N/A N/A M4 by 45 Lg. SHCS 1** 95 N/A N/A M8 by 30 Lg. BHCS 1** 96 N/A N/A 3mm by 6 Lg. Roll Pin 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Note: Crimp profiles used in 63885-3400 are equivalent to 19032-0165/MMT-B-520 and 19288-0095/ATP-B-520 (UL file number E79133 and E32244). Doc No. 63885-3400 Revision: B Release Date: 12-08-04 Revision Date: 10-04-05 UNCONTROLLED COPY Page 6 of 8 Air Feed Mylar Tape Applicator Assembly Drawing 81 52 53 1 81 3 51 95 42 92 (2) 32 83 31 84 2 4 91 93 82 96 94 33 Figure 5 Doc No. 63885-3400 Revision: B Release Date: 12-08-04 Revision Date: 10-04-05 UNCONTROLLED COPY Page 7 of 8 Air Feed Mylar Tape Applicator NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press with applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt, and oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000). CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 Tel: (630) 969-4550 Fax: (630) 505-0049 Visit our Web site at http://www.molex.com Doc No. 63885-3400 Revision: B Release Date: 12-08-04 Revision Date: 10-04-05 UNCONTROLLED COPY Page 8 of 8