Air Feed Mylar Tape Applicator
Mini-Mac
Applicator
Air Feed-Mylar Tape
Application Tooling
Specification Sheet
Order No. 63885-3800
FEATURES
Directly adapts to most crimp presses and automatic wire processors
Applicator designed to industry-standard mounting and shut height of 135.80mm (5.346")
Conductor and insulation rings allow quick adjustment for conductor and insulation crimp height change
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the crimp press
SCOPE
Products: Krimptite™ / Versakrimp™ Ring, Spade, Rectangular, Hook, Flanged, and Wire Pin Terminals
18-22 AWG.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The
following chart shows the UL and government specifications (MIL-T-7928) for various wire sizes. The tensile
strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from
the conductor.
Color Code
Red
Red
Red
Wire Size
(AWG)
22
20
18
*UL - 486 A
*UL – 486 C
*UL – 310
*Military Class 2
8
13
20
8
10
10
8
13
20
15
19
38
*UL - 486 A - Terminals (Copper conductors only)
*UL - 486 C - Butt Splices, Parallel Splices, Closed End Connectors, and Wire Nuts
*UL - 310 - Quick Disconnects, Flag and Couplers
*Military Class 2- Military Approved Terminals only as listed
Doc No: ATS-638853800
Revision: B
Release Date: 12-23-04
Revision Date: 11-03-10
UNCONTROLLED COPY
Page 1 of 7
Air Feed Mylar Tape Applicator
Product List
The following is a partial list of the product order numbers and their specifications that this tool is designed to run.
Updates to this list are available on www.molex.com.
Terminal
Order No.
Terminal
Eng. No.
19069-0026
19069-0028
19069-0030
19069-0032
19069-0034
19069-0036
19069-0038
19069-0041
19069-0044
19069-0046
19069-0050
19069-0053
19069-0055
19069-0057
19069-0062
19069-0127
19069-0128
19069-0129
19069-0130
19069-0191
19087-0030
19087-0032
19087-0038
19087-0040
19087-0042
19087-0044
19087-0046
19087-0055
19087-0057
19087-0059
19087-0061
19087-0063
19087-0065
19087-0067
19087-0069
19087-0071
19087-0073
19093-0002
19093-0004
19093-0010
19093-0012
19093-0014
19093-0016
19093-0018
19093-0020
19093-0022
19093-0024
19093-0026
19093-0028
19093-0030
19093-0032
19093-0034
19093-0036
19093-0038
19098-0012
19098-0014
19098-0016
AA-1111-04T
AA-120-02T
AA-120-04T
AA-120-06T
AA-121-06T
AA-121-08T
AA-121-10T
AA-122-10T
AA-122-14T
AA-122-56T
AA-126-38T
AA-132-04T
AA-132-06T
AA-132-08T
AA-133-10T
AA-126-10T
AA-126-14T
AA-126-56T
AA-132-10T
AA-1111-02T
AA-105-04T
AA-105-06T
AA-1110-02T
AA-1110-04T
AA-114-04T
AA-114-06T
AA-114-08T
AA-192-06T
AA-192-08T
AA-192-10T
AA-195-06T
AA-195-08T
AA-195-10T
AA-198-04T
AA-198-06T
AA-198-08T
AA-198-10T
AA-305-04T
AA-305-06T
AA-3110-02T
AA-3110-04T
AA-314-04T
AA-314-06T
AA-314-08T
AA-392-06T
AA-392-08T
AA-392-10T
AA-395-06T
AA-395-08T
AA-395-10T
AA-398-04T
AA-398-06T
AA-398-08T
AA-398-10T
AA-1190-06T
AA-1191-08T
AA-1192-10T
Wire Size
AWG
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
Doc No: ATS-638853800
Revision: B
mm²
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
Insulation
Diameter
Maximum
mm In
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
Strip
Length
mm
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
In
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
Release Date: 12-23-04
Revision Date: 11-03-10
Terminal
Order No.
Terminal
Eng. No.
19098-0019
19098-0076
19098-0077
19098-0078
19098-0079
19098-0080
19098-0081
19118-0022
19118-0024
19118-0036
19118-0095
19118-0096
19118-0097
19118-0098
19118-0099
19118-0100
19118-0101
19118-0103
19118-0104
19118-0105
19118-0106
19118-0107
19118-0108
19118-0109
19118-0110
19124-0002
19124-0004
19124-0006
19124-0008
19124-0010
19124-0016
19124-0018
19124-0020
19124-0022
19124-0024
19124-0026
19124-0028
19124-0030
19124-0032
19129-0034
19129-0038
19129-0040
19129-0042
19129-0044
19129-0046
19129-0050
19129-0052
19129-0054
19129-0060
19129-0061
19129-0062
19129-0063
19129-0064
19129-0065
19129-0066
19129-0067
19129-0068
AA-1704-06T
AA-1704-04T
AA-1704-05T
AA-1705-08T
AA-1706-10T
AA-1714-08T
AA-1715-10T
AA-115-06T
AA-115-08T
AA-193-10T
AA-1108-02T
AA-1108-04T
AA-115-02T
AA-115-04T
AA-115-10T
AA-1461-06T
AA-1461-08T
AA-190-06T
AA-190-08T
AA-190-10T
AA-193-06T
AA-193-08T
AA-196-04T
AA-196-06T
AA-196-08T
AA-3108-02T
AA-3108-04T
AA-315-04T
AA-315-06T
AA-315-08T
AA-390-06T
AA-390-08T
AA-390-10T
AA-393-06T
AA-393-08T
AA-393-10T
AA-396-04T
AA-396-06T
AA-396-08T
AA-194-10T
AA-138-06T
AA-138-04T
AA-134-10T
AA-134-08T
AA-134-06T
AA-1118-06T
AA-1109-04T
AA-1109-02T
AA-1118-08T
AA-134-04T
AA-191-06T
AA-191-08T
AA-191-10T
AA-194-06T
AA-194-08T
AA-197-04T
AA-197-08T
Wire Size
AWG
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
UNCONTROLLED COPY
mm²
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
Insulation
Diameter
Maximum
mm In
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
Strip
Length
mm
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
In
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
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Page 2 of 7
Air Feed Mylar Tape Applicator
Terminal
Order No.
Terminal
Eng. No.
Wire Size
AWG
mm²
19135-0003 AA-3109-04T 18-22 0.80-0.35
19135-0004 AA-334-10T 18-22 0.80-0.35
19135-0005 AA-3109-02T 18-22 0.80-0.35
19141-0021 AA-135-06T 18-22 0.80-0.35
19141-0023 AA-135-08T 18-22 0.80-0.35
19141-0025 AA-135-10T 18-22 0.80-0.35
19141-0026 AA-138-08T 18-22 0.80-0.35
19147-0005 AA-334-04T 18-22 0.80-0.35
19147-0007 AA-334-06T 18-22 0.80-0.35
19147-0009 AA-334-08T 18-22 0.80-0.35
19147-0012 AA-335-06T 18-22 0.80-0.35
19147-0014 AA-335-08T 18-22 0.80-0.35
19147-0016 AA-335-10T 18-22 0.80-0.35
19147-0018 AA-338-04T 18-22 0.80-0.35
19147-0020 AA-338-06T 18-22 0.80-0.35
19147-0021 AA-338-08T 18-22 0.80-0.35
19147-0023 AA-391-06T 18-22 0.80-0.35
19147-0025 AA-391-08T 18-22 0.80-0.35
19147-0027 AA-391-10T 18-22 0.80-0.35
19147-0029 AA-394-06T 18-22 0.80-0.35
19147-0031 AA-394-08T 18-22 0.80-0.35
19147-0033 AA-394-10T 18-22 0.80-0.35
19147-0035 AA-397-04T 18-22 0.80-0.35
19147-0037 AA-397-06T 18-22 0.80-0.35
19147-0039 AA-397-08T 18-22 0.80-0.35
19178-0001 AA-110-04T 18-22 0.80-0.35
19178-0003 AA-110-06T 18-22 0.80-0.35
19178-0005 AA-110-08T 18-22 0.80-0.35
19178-0007 AA-110-10T 18-22 0.80-0.35
19180-0002 AA-310-06T 18-22 0.80-0.35
19180-0004 AA-310-08T 18-22 0.80-0.35
19180-0006 AA-310-10T 18-22 0.80-0.35
19193-0008 AA-320-04T 18-22 0.80-0.35
19193-0011 AA-320-06T 18-22 0.80-0.35
19193-0013 AA-321-06T 18-22 0.80-0.35
Insulation
Diameter
Maximum
mm In
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
Strip
Length
mm
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
In
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
Terminal
Order No.
Terminal
Eng. No.
19193-0015
19193-0017
19193-0018
19193-0020
19193-0022
19193-0024
19193-0027
19193-0029
19193-0031
19193-0033
19193-0035
19193-0037
19193-0042
19193-0043
19193-0045
19193-0046
19193-0047
19193-0048
19193-0050
19193-0051
19193-0052
19193-0395
19193-0397
19193-0399
19203-0026
19203-0027
19203-0028
19203-0029
19203-0031
19203-0033
19203-0035
19203-0056
19203-0059
19211-0004
AA-321-08T
AA-321-10T
AA-321-209
AA-322-10T
AA-322-14T
AA-322-56T
AA-326-14T
AA-326-38T
AA-326-56T
AA-332-04T
AA-332-06T
AA-332-08T
AA-333-10T
AA-T-320-04T
AA-T-320-06T
AA-T-322-14T
AA-T-322-56T
AA-T-326-38T
AA-T-332-06T
AA-T-332-08T
AA-T-333-10T
AA-3111-02T
AA-3111-04T
AA-320-02T
AA-U-121-08T
AA-U-122-14T
AA-U-122-56T
AA-U-126-38T
AA-U-132-06T
AA-U-132-08T
AA-U-133-10T
BB-T-318-38T
BB-T-325-56T
WP-1218T
DEFINITION OF TERMS
The following illustrations are a generic terminal
representation and not an exact image of any terminal
listed in the scope.
Un-Insulated
Terminal
Wire Size
AWG
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
18-22
mm²
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
0.80-0.35
Insulation
Diameter
Maximum
mm In
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
Strip
Length
mm
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
In
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
MWID OR MAX
INSULATION
DIAMETER
STRIP
LENGTH
STUD SIZE
(REF)
BARREL
Figure 1
BRUSH
Doc No: ATS-638853800
Revision: B
Release Date: 12-23-04
Revision Date: 11-03-10
UNCONTROLLED COPY
Page 3 of 7
Air Feed Mylar Tape Applicator
CONDUCTOR
CRIMP DIE
Tool Calibration
To recalibrate this Applicator, make sure the power is completely shut off on
the press.
1. The Mini-Mac applicator must be properly installed in the press.
2. Crimping dies must be properly installed in the Mini-Mac
applicator.
3. The recommended method of measuring the crimp height of the
conductor dies is the soft metal slug method, (See Figure 4).
4. The slug must have a diameter 0.51mm (.020”) larger than the
“X” No Go dimension before crimping.
5. Place the soft metal slug (solder) into the nest of the bottom die
and crimp (by hand cycling the press) similar to a terminal. The
crimp height can be measured with a blade type micrometer or
dial caliper, (Dimension “X”).
6. Adjustment of the crimp height can be accomplished by indexing
the conductor cam. The letter “A” gives the loosest position and
“K” gives the tightest position. A total adjustment of 0.50mm
(.020”) can be achieved by adjusting the conductor cam.
USE SOFT METAL
SLUG METHOD
E2
“X” CRIMP
HEIGHT
E1
CRIMP PROFILE
Use soft metal slug (solder) method
to measure the “X” dimension. Verify
tooling crimp height calibration by
referring to the Go/No Go
dimensions shown in the chart
Figure 2
Note: If the crimp height is too tight on the setting “A”, check the shut height of the press. See the Industrial MiniMac Applicator Manual Section 2.1 for adjustments.
CRIMP SPECIFICATIONS
Wire Size
AWG
mm²
22
20
18
0.32
0.50
0.80
“X” Dimension Conductor Crimp
Mean
Go
No Go
In
mm
In
mm
In
mm
.069 1.75 .066 1.67 .076 1.93
.069 1.75 .066 1.67 .076 1.93
.069 1.75 .066 1.67 .076 1.93
Pull Force Minimum
Lbs
N
8.0
13.0
20.0
35.59
57.83
88.96
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-638853800
Revision: B
Release Date: 12-23-04
Revision Date: 11-03-10
UNCONTROLLED COPY
Page 4 of 7
Air Feed Mylar Tape Applicator
PARTS LIST
Mini-Mac Applicator 63885-3800
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63885-3870
63885-3870
Tool Kit (All “Y” Items)
REF
1
63465-0052
63465-0052
Conductor Punch
1Y
2
63464-0052
63464-0052
Conductor Anvil
1Y
Other Components
3
63443-0021
63443-0021
Lower Tooling Key
1
4
63466-0912
63466-0912
Anvil Mount
1
5
63466-0913
63466-0913
Terminal Support
1
6
63466-0921
63466-0921
Terminal Stripping Blade
1
7
63600-1290
63600-1290
Washer
1
8
63890-0866
63890-0866
Collar-6.4mm Long
1
9
63890-0867
63890-0867
Collar-7.7mm Long
1
Frame
10
63801-3301
63801-3301
Air Feed Applicator Frame Head
1
11
63801-3281
63801-3281
Base
1
12
63801-5850
63801-5850
Track Assembly
1
13
63801-3390
63801-3390
Air Kit
1
Hardware
14
N/A
N/A
M3 by 12 Long SHCS
1**
15
N/A
N/A
M4 by 10 Long SHCS
2**
16
N/A
N/A
M4 by 16 Long SHCS
1**
17
N/A
N/A
M4 by 45 Long SHCS
1**
18
N/A
N/A
M8 by 30 Long BHCS
1**
19
N/A
N/A
3mm by 6 Long Roll Pin
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Note: Crimp profiles used in 63885-3800 are equivalent to 19027-0034 / ATP-AA-110 (UL file number E32244).
Doc No: ATS-638853800
Revision: B
Release Date: 12-23-04
Revision Date: 11-03-10
UNCONTROLLED COPY
Page 5 of 7
Air Feed Mylar Tape Applicator
Assembly Drawing
10
8
1
7
10
9
18
6
15
(2)
5
13
12
4
2
14
11
16
19
Figure 5
17
3
Doc No: ATS-638853800
Revision: B
Release Date: 12-23-04
Revision Date: 11-03-10
UNCONTROLLED COPY
Page 6 of 7
Air Feed Mylar Tape Applicator
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press with applicator before crimping under power. Check
that all screws are tight.
3. Slugs, terminals, dirt, and oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000).
CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
http://www.molex.com
Doc No: ATS-638853800
Revision: B
Release Date: 12-23-04
Revision Date: 11-03-10
UNCONTROLLED COPY
Page 7 of 7
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