Air Feed Mylar Tape Applicator
Mini-Mac Applicator
Application Tooling Specification
Air Feed-Mylar Tape
Part No. 63885-3900
FEATURES
Directly adapts to most crimp presses and automatic wire processors
Applicator designed to industry-standard mounting and shut height of 135.80mm (5.346")
Conductor and insulation rings allow quick adjustment for conductor and insulation crimp height change
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the crimp press
SCOPE
Products: Krimptite™ / Versakrimp™ Ring, Spade, Rectangular, Hook, Flanged, and Wire Pin Terminals
14-16AWG.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The
following chart shows the UL and government specifications (MIL-T-7928) for various wire sizes. The tensile
strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from
the conductor.
Color Code
Blue
Blue
Wire Size
(AWG)
16
14
*UL - 486 A
*UL – 486 C
*UL – 310
*Military Class 2
30
50
15
25
30
50
50
70
*UL - 486 A - Terminals (Copper conductors only)
*UL - 486 C - Butt Splices, Parallel Splices, Closed End Connectors, and Wire Nuts
*UL - 310 - Quick Disconnects, Flag and Couplers
*Military Class 2- Military Approved Terminals only as listed
Doc No: ATS-638853900
Revision: A
Release Date: 12-23-04
Revision Date: 05-19-07
UNCONTROLLED COPY
Page 1 of 7
Air Feed Mylar Tape Applicator
Product List
The following is a partial list of the product order numbers and their specifications that this tool is designed to run.
Updates to this list are available on www.molex.com.
Terminal
Order No.
Terminal
Eng. No.
19069-0100
19069-0102
19069-0104
19069-0106
19069-0108
19069-0110
19069-0113
19069-0115
19069-0117
19069-0122
19069-0124
19069-0134
19069-0135
19069-0136
19069-0137
19069-0138
19087-0097
19087-0099
19087-0101
19087-0105
19087-0107
19087-0109
19087-0114
19087-0116
19087-0118
19087-0123
19087-0125
19087-0127
19087-0129
19093-0040
19093-0042
19093-0044
19093-0046
19093-0048
19093-0050
19093-0052
19093-0054
19093-0056
19093-0058
19093-0060
19093-0062
19093-0064
19098-0035
19098-0037
19098-0040
19098-0042
19098-0044
19098-0048
19098-0050
19098-0082
19118-0055
19118-0057
19118-0059
19118-0069
19118-0114
19118-0115
19118-0117
BB-123-04T
BB-123-06T
BB-123-08T
BB-125-10T
BB-125-14T
BB-125-56T
BB-137-06T
BB-137-08T
BB-137-10T
BB-139-08T
BB-139-10T
BB-123-02T
BB-123-04BT
BB-137-04T
BB-139-04T
BB-139-06T
BB-113-04T
BB-113-06T
BB-113-08T
BB-182-06T
BB-182-08T
BB-182-10T
BB-185-06T
BB-185-08T
BB-185-10T
BB-188-04T
BB-188-06T
BB-188-08T
BB-188-10T
BB-313-04T
BB-313-06T
BB-313-08T
BB-382-06T
BB-382-08T
BB-382-10T
BB-385-06T
BB-385-08T
BB-385-10T
BB-388-04T
BB-388-06T
BB-388-08T
BB-388-10T
BB-1193-06T
BB-1194-08T
BB-1195-10T
BB-1707-05T
BB-1707-06T
BB-1716-08T
BB-1717-10T
BB-1707-04T
BB-116-06T
BB-116-08T
BB-116-10T
BB-183-10T
BB-116-04T
BB-1491-06T
BB-180-06T
Wire Size
AWG
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
Doc No: ATS-638853900
Revision: A
mm²
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
Insulation
Diameter
Maximum
mm In
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
Strip
Length
mm
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
In
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
Release Date: 12-23-04
Revision Date: 05-19-07
Terminal
Order No.
Terminal
Eng. No.
19118-0118
19118-0119
19118-0120
19118-0121
19118-0122
19118-0123
19118-0124
19124-0034
19124-0036
19124-0038
19124-0039
19124-0044
19124-0046
19124-0048
19124-0050
19124-0052
19124-0054
19124-0056
19124-0058
19124-0060
19129-0021
19129-0028
19129-0069
19129-0070
19129-0071
19129-0072
19129-0073
19129-0074
19129-0075
19129-0076
19129-0077
19129-0078
19141-0051
19141-0053
19141-0055
19141-0057
19141-0059
19141-0062
19141-0064
19141-0066
19147-0041
19147-0043
19147-0045
19147-0047
19147-0049
19147-0051
19147-0053
19147-0055
19147-0063
19147-0065
19147-0067
19147-0069
19147-0071
19147-0073
19147-0075
19147-0077
19147-0079
BB-180-08T
BB-180-10T
BB-183-06T
BB-183-08T
BB-186-04T
BB-186-06T
BB-186-08T
BB-316-04T
BB-316-06T
BB-316-08T
BB-316-10T
BB-380-06T
BB-380-08T
BB-380-10T
BB-383-06T
BB-383-08T
BB-383-10T
BB-386-04T
BB-386-06T
BB-386-08T
BB-1781-08T
BB-1471-06T
BB-1781-06T
BB-181-06T
BB-181-08T
BB-181-10T
BB-184-06T
BB-184-08T
BB-184-10T
BB-187-04T
BB-187-06T
BB-187-08T
BB-107-04T
BB-107-06T
BB-124-04T
BB-124-06T
BB-124-08T
BB-127-06T
BB-127-08T
BB-127-10T
BB-307-04T
BB-307-06T
BB-324-04T
BB-324-06T
BB-324-08T
BB-327-06T
BB-327-08T
BB-327-10T
BB-3781-10T
BB-381-06T
BB-381-08T
BB-381-10T
BB-384-06T
BB-384-08T
BB-384-10T
BB-387-04T
BB-387-06T
Wire Size
AWG
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-166
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
UNCONTROLLED COPY
mm²
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
Insulation
Diameter
Maximum
mm In
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
Strip
Length
mm
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
In
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
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.187
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.187
Page 2 of 7
Air Feed Mylar Tape Applicator
Terminal
Order No.
Terminal
Eng. No.
19147-0081
19178-0009
19178-0011
19178-0013
19180-0008
19180-0010
19180-0012
19193-0054
19193-0056
19193-0058
19193-0061
19193-0063
19193-0065
19193-0067
19193-0069
19193-0071
19193-0073
19193-0075
19193-0077
BB-387-08T
BB-119-06T
BB-119-08T
BB-119-10T
BB-319-06T
BB-319-08T
BB-319-10T
BB-318-10T
BB-318-14T
BB-318-38T
BB-318-56T
BB-323-02T
BB-323-04T
BB-323-06T
BB-323-08T
BB-325-10T
BB-325-14T
BB-325-56T
BB-337-04T
Wire Size
AWG
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
mm²
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
Insulation
Diameter
Maximum
mm In
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
Strip
Length
mm
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
In
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
Terminal
Order No.
Terminal
Eng. No.
19193-0079
19193-0081
19193-0083
19193-0086
19193-0088
19193-0090
19193-0092
19203-0057
19203-0058
19203-0060
19203-0062
19203-0064
19203-0078
19203-0080
19203-0081
19203-0082
19203-0084
19203-0086
19211-0006
BB-337-06T
BB-337-08T
BB-337-10T
BB-339-04T
BB-339-06T
BB-339-08T
BB-339-10T
BB-T-323-06T
BB-T-325-14T
BB-T-337-06T
BB-T-337-08T
BB-T-337-10T
BB-U-123-06T
BB-U-125-14T
BB-U-125-56T
BB-U-137-06T
BB-U-137-08T
BB-U-137-10T
WP-1614T
DEFINITION OF TERMS
The following illustrations are a generic terminal
representation and not an exact image of any terminal
listed in the scope.
Un-Insulated
Terminal
Wire Size
AWG
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
mm²
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
Insulation
Diameter
Maximum
mm In
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
Strip
Length
mm
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
In
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
.187
MWID OR MAX
INSULATION
DIAMETER
STRIP
LENGTH
STUD SIZE
(REF)
BARREL
Figure 1
BRUSH
Doc No: ATS-638853900
Revision: A
Release Date: 12-23-04
Revision Date: 05-19-07
UNCONTROLLED COPY
Page 3 of 7
Air Feed Mylar Tape Applicator
Tool Calibration
CONDUCTOR
CRIMP DIE
To recalibrate this Applicator, make sure the power is completely
shut off on the press.
USE SOFT METAL
SLUG METHOD
E2
1. The Mini-Mac applicator must be properly installed in the
press.
2. Crimping dies must be properly installed in the Mini-Mac
“X” CRIMP
applicator.
HEIGHT
3. The recommended method of measuring the crimp height of
E1
the conductor dies is the soft metal slug method. See Figure
CRIMP PROFILE
4.
Use soft metal slug (solder) method to
4. The slug must have a diameter 0.51mm (.020”) larger than
Measure the “X” dimension. Verify tooling
the “X” No Go dimension before crimping.
crimp height calibration by referring to the
5. Place the soft metal slug (solder) into the nest of the bottom
Go/No Go dimensions shown in the chart
die and crimp (by hand cycling the press) similar to a
below.
terminal. The crimp height can be measured with a blade
type micrometer or dial caliper, (Dimension “X”).
Figure 4
6. Adjustment of the crimp height can be accomplished by
indexing the conductor cam. The letter “A” gives the loosest position and “K” gives the tightest position. A
total adjustment of 0.50mm (.020”) can be achieved by adjusting the conductor cam.
Note: If the crimp height is too tight on the setting “A”, check the shut height of the press. See the Industrial
Mini-Mac Applicator Manual Section 2.1 for adjustments.
CRIMP SPECIFICATIONS
Wire Size
AWG
mm²
16
14
1.30
2.00
“X” Dimension Conductor Crimp
Mean
Go
No Go
In
mm
In
mm
In
mm
.085 2.15 .082 2.08 .092 2.33
.085 2.15 .082 2.08 .092 2.33
Pull Force Minimum
Lbs
N
30.0
50.0
133.5
222.4
Pull Force should be measured with no influence from the insulation crimp. The above specifications are
guidelines to an optimum crimp.
Doc No: ATS-638853900
Revision: A
Release Date: 12-23-04
Revision Date: 05-19-07
UNCONTROLLED COPY
Page 4 of 7
Air Feed Mylar Tape Applicator
PARTS LIST
Mini-Mac Applicator 63885-3900
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63885-3970
63885-3970
Tool Kit (All “Y” Items)
REF
1
63465-0053
63465-0053
Conductor Punch
1Y
2
63464-0053
63464-0053
Conductor Anvil
1Y
Other Components (Ref. 850050)
3
63443-0021
63443-0021
Lower Tooling Key
1
4
63466-0912
63466-0912
Anvil Mount
1
5
63466-0913
63466-0913
Terminal Support
1
6
63466-0921
63466-0921
Terminal Stripping Blade
1
7
63600-1290
63600-1290
Washer
1
8
63890-0866
63890-0866
Collar-6.4mm Long
1
9
63890-0867
63890-0867
Collar-7.7mm Long
1
Frame
10
63801-3301
63801-3301
Air Feed Applicator Frame Head
1
11
63801-3281
63801-3281
Base
1
12
63801-5850
63801-5850
Track Assembly
1
13
63801-3390
63801-3390
Air Kit
1
Hardware
14
N/A
N/A
M3 by 12 Long SHCS
1**
15
N/A
N/A
M4 by 10 Long SHCS
2**
16
N/A
N/A
M4 by 16 Long SHCS
1**
17
N/A
N/A
M4 by 45 Long SHCS
1**
18
N/A
N/A
M8 by 30 Long BHCS
1**
19
N/A
N/A
3mm by 6 Long Roll Pin
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Note: Crimp profiles used in 63885-3900 are equivalent to 19027-0068 / ATP-BB-120
(UL file number E32244).
Doc No: ATS-638853900
Revision: A
Release Date: 12-23-04
Revision Date: 05-19-07
UNCONTROLLED COPY
Page 5 of 7
Air Feed Mylar Tape Applicator
Assembly Drawing
10
8
1
7
10
9
18
6
15
(2)
5
13
12
4
2
14
11
16
19
Figure 5
17
3
Doc No: ATS-638853900
Revision: A
Release Date: 12-23-04
Revision Date: 05-19-07
UNCONTROLLED COPY
Page 6 of 7
Air Feed Mylar Tape Applicator
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press with applicator before crimping under power. Check
that all screws are tight.
3. Slugs, terminals, dirt, and oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000).
CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
Americas Headquarters
Far East North Headquarters
Far East South Headquarters
European Headquarters
Corporate Headquarters
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Visit our Web site at http://www.molex.com
Doc No: ATS-638853900
Revision: A
Release Date: 12-23-04
Revision Date: 05-19-07
UNCONTROLLED COPY
Page 7 of 7
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