0638882200

Mini-Mac Applicator Mini “KK” .100 Center Terminals Mini-Mac Applicator Specification Sheet Order No. 63888-2200 FEATURES




Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: Mini KK® .100 Center Crimp Terminals 26-28 AWG. Terminal Series No. 6459 Insulation Diameter IPC/WHMA-A620  Terminal  mm In. mm In. Wire Size Terminal Order No. Strip Length AWG mm² mm In. 50-30-4473 50-30-4483 50-30-4474 50-30-4484 26-28 0.13-0.08 1.19-1.30 .047-.051 1.19-1.30 .047-.051 2.54-3.18 .100-.125 50-30-4475 50-30-4485 50-30-4479 To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. Overall insulation OD specification for terminal. Note: Terminal will accommodate the UL1007 wires. DEFINITION OF TERMS C/L CONDUCTOR CRIMP CUT-OFF TAB INSULATION CRIMP LOCKING TANG HEIGHT
TERMINAL LOCATION BEND UP BRUSH BELL MOUTH SEAM ROLLING TWISTING CUT-OFF TAB STRIP LENGTH BEND DOWN C/L CRIMP HEIGHT
Terminal is to be centrally located between the two (2) cut-off edges by 1/2 of the total cut-off tab tolerance. Doc No. ATS-638882200 Revision: A Release Date: 05-19-09 Revision Date: 05-19-09 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator Mini “KK” .100 Center Terminals CRIMP SPECIFICATIONS Terminal Series No. 6459 Bell mouth mm In. 0.20-0.50 .008-.020
Cut-off Tab mm In. 1.85-1.98 .073-.078 Conductor Brush mm In. .00-1.00 .000-.040 Punch Width (Ref) Terminal Locking Tang Height Bend up Bend down Twist Roll Conductor Insulation Series No. mm In Degree Degree mm In mm In 6459 0.51-0.64 .020-.025 3 3 4 8 Seam Seam shall not be open and no wire allowed 1.10 .043 1.60 .063 out of the crimping area. After crimping, the conductor profile should measure the following. Terminal Series No. 6459 Wire Size AWG mm2 26 0.13 28 0.08 Crimp Height mm In. 0.61-0.66 .024-.026 0.57-0.62 .022-.024 Crimp Width (Ref) mm In. 1.15 .045 1.15 .045 Pull Force Minimum N Lb. 17.8 4.0 13.3 3.0 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638882200 Revision: A Release Date: 05-19-09 Revision Date: 05-19-09 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator Mini “KK” .100 Center Terminals PARTS LIST Mini-Mac Applicator 63888-2200 Item Order No Engineering No. Description Quantity Perishable Tooling 63888-2270 63888-2270 Tool Kit (All “Y” Items) REF 1 638910031 638910031 Conductor Punch 1Y 2 638910081 638910081 Conductor Anvil 1Y 3 63891-0030 63891-0030 Insulation Punch 1Y 4 63891-0080 63891-0080 Insulation Anvil 1Y 5 11-18-4009 60703-11 Cut-Off Punch 1Y 6 11-18-4468 60703-19 Cut-off Insert 1Y Other Components 7 11-18-4001 60703-3 Cover Plate 1 8 11-18-4003 60703-5 Front Cover 1 9 11-18-4004 60703-6 Insulation Punch Spacer 1 10 11-18-4006 60703-8 Stripper Blade Holder 1 11 11-18-4332 60703-16 Stripper 1 12 11-18-4469 60703-20 Retainer Block 1 11-40-4085 8301-10 Terminal Stop and Scrape Shield 1 13 14 63803-5117 63803-5117 Conductor Bushing 1 15 63820-0001 63820-0001 Cover-Drag Frame 1 Frame 63801-3201 63801-3201 Top 1 16 63801-3283 63801-3283 Base 1 17 63801-6550 63801-6550 Track 1 18 Hardware 19 N/A N/A M3 by 6 Long SHCS 2** 20 N/A N/A M3 by 8 Long SHCS 2** 21 N/A N/A M4 by 6 Long SHCS 2** 22 N/A N/A M4 by 12 Long BHCS 2** 23 N/A N/A M5 by 10 Long SHCS 1** 24 N/A N/A M8 by 20 Long BHCS 1** 25 N/A N/A #4-40 by .19” Long SHCS 2** 26 N/A N/A #6-32 by 3/8” Long BHCS 2** 27 N/A N/A #10-32 by 1.120” Long SHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-638882200 Revision: A Release Date: 05-19-09 Revision Date: 05-19-09 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator Mini “KK” .100 Center Terminals Assembly Drawing 16 1 21 (2) 14 3 5 9 24 19 (2) 15 22 7 16 18 17 20 (2) 10 8 23 12 25 (2) 13 11 4 26 6 2 (2) Figure 1 27 Doc No. ATS-638882200 Revision: A Release Date: 05-19-09 Revision Date: 05-19-09 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator Mini “KK” .100 Center Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No. ATS-638882200 Revision: A Release Date: 05-19-09 Revision Date: 05-19-09 UNCONTROLLED COPY Page 5 of 5