0638887000

Mini-Mac Applicator for KK® Crimp Terminals Mini-Mac Applicator Application Tooling Specification Sheet Order No. 63888-7000 FEATURES




Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: KK® Cat Ear and Anti Fish Hook Crimp Terminals, 22-30 AWG. Terminal Series No. 4809 8088 Wire Size AWG mm² Terminal Order No. 08-50-0030 08-55-0110 40-01-0829 08-52-0103 40-07-0812 08-50-0031 08-55-0112 97-00-0450 08-52-0105 97-00-0225 Insulation Diameter mm In. Strip Length mm In. 08-50-0033 08-50-0135 08-56-0120 08-56-0158 22-30 0.35-0.05 1.12-1.57 .044-.062 2.54-3.18 .100-.125 97-00-0452 08-52-0107 08-65-0105 22-30 0.35-0.05 1.12-1.57 .044-.062 2.54-3.18 .100-.125 97-00-0227 DEFINITION OF TERMS CONDUCTOR CRIMP INSULATION CRIMP CUT-OFF TAB C/L
TERMINAL LOCATION BEND UP LOCKING TANG HEIGHT BRUSH SEAM BELL MOUTH ROLLING TWISTING CUT-OFF TAB STRIP LENGTH BEND DOWN CRIMP HEIGHT C/L
Terminal is to be centrally located between the two (2) cut-off tab edges by one half of the total cut-off tab tolerance. This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope. Doc No: ATS-638887000 Revision: B Release Date: 02-23.-09 Revision Date: 09-13-11 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for KK® Crimp Terminals CRIMP SPECIFICATIONS Terminal Series No. Bell mouth mm In. 4809 8088
Cut-off Tab mm In. 1.85-1.98 .073-.078 1.85-1.98 .073-.078 Terminal Locking Tang Height Bend up Bend down Twist Roll Series No. mm In Degree Degree 4809 0.64 .025 3 3 4 8 8088 0.64 .025 3 3 4 8 Conductor Brush mm In. Punch Width (Ref) Seam Conductor Insulation mm In mm In Seam shall not be open and 1.60 .063 1.68 .066 no wire allowed out of the crimping area 1.60 .063 1.68 .066 NOTE: Some of the specifications in these charts above are intentionally left blank due to the fact that the information does not currently exist. After crimping, the conductor profile should measure the following. Terminal Series No. 4809 8088 Wire Size AWG 22 24 26 28 30 22 24 26 28 30 mm2 0.35 0.20 0.12 0.08 0.05 0.35 0.20 0.12 0.08 0.05 Conductor Crimp Height Crimp Width (Ref) mm In. mm In. 0.79-0.84 .031-.033 0.74-0.79 .029-.031 0.68-0.74 .027-.029 0.66-0.71 .026-.028 0.63-0.66 .026-.027 0.79-0.84 .031-.033 0.74-0.79 .029-.031 0.68-0.74 .027-.029 0.66-0.71 .026-.028 0.63-0.66 .026-.027 Pull Force Minimum N 44.88 35.59 26.69 17.79 13.34 44.88 35.59 26.69 17.79 13.34 Lb. 10.0 8.0 6.0 4.0 3.0 10.0 8.0 6.0 4.0 3.0 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638887000 Revision: B Release Date: 02-23.-09 Revision Date: 09-13-11 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for KK® Crimp Terminals PARTS LIST Mini-Mac Applicator 63888-7000 Item Order No Engineering No. Description Quantity Perishable Tooling 63888-7070 63888-7070 Tool Kit (All “Y” Items) REF 1 11-18-4684 60756A101 Conductor Punch 1Y 2 11-18-4685 60756A102 Conductor Anvil 1Y 3 11-18-4686 60756A103 Insulation Punch 1Y 4 11-18-4687 60756A104 Insulation Anvil 1Y 5 11-18-4688 60756A105 Cut-Off Insert 1Y 6 11-18-4689 60756A106 Cut-off Punch 1Y Other Components 7 11-18-4003 60703-5 Front Cover 1 8 11-18-4348 60722A108 Tooling Washer 1 9 11-18-4469 60703-20 Retainer Block 1 10 11-18-4678 60756A111 Wire Stop 1 11 11-18-4754 60756A118 Terminal Stop and Scrap Shield 1 12 63803-5105 63803-5105 Conductor Bushing 1 13 63820-0012 63820-0012 Cover-Drag Frame 1 14 63888-7001 63888-7001 Cover Plate 1 Frame 15 63801-3201 63801-3201 Top 1 16 63801-3283 63801-3283 Base 1 17 63443-6204 63443-6204 Track 1 Hardware 18 N/A N/A M3 by 6 Long SHCS 2** 19 N/A N/A M3 by 8 Long SHCS 2** 20 N/A N/A M4 by 8 Long SHCS 2** 21 N/A N/A M4 by 12 Long BHCS 2** 22 N/A N/A M5 by 10 Long SHCS 1** 23 N/A N/A M8 by 20 Long BHCS 1** 24 N/A N/A #6-32 by 1/2” Long BHCS 2** 25 N/A N/A #10-32 by 1-1/4” Long SHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638887000 Revision: B Release Date: 02-23.-09 Revision Date: 09-13-11 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for KK® Crimp Terminals Assembly Drawing 20 (2) 15 1 12 3 6 8 23 18 (2) 13 21 (2) 15 17 14 16 19 (2) 10 7 22 9 5 25 24 11 2 4 Doc No: ATS-638887000 Revision: B Release Date: 02-23.-09 Revision Date: 09-13-11 (2) Figure 1 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for KK® Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. http://www.molex.com Doc No: ATS-638887000 Revision: B Release Date: 02-23.-09 Revision Date: 09-13-11 UNCONTROLLED COPY Page 5 of 5