0638913000

Mini-Mac Applicator for Panel Grounding Clip Terminals Mini-Mac Applicator Application Tooling Specification Sheet Order No. 63891-3000 FEATURES




Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: Panel Grounding Clip Crimp Terminal 14-18 AWG. Terminal Series No. 42172A-A1 42172A-B1 42172A-C1 42172A-F1 42172A-G1 42172A-H1 42172A-A1 42172A-B1 42172A-C1 42172A-F1 42172A-G1 42172A-H1 42172A-A1 42172A-B1 42172A-C1 42172A-F1 42172A-G1 42172A-H1 42172A-A1 42172A-B1 42172A-C1 42172A-F1 42172A-G1 42172A-H1 Doc No: ATS-638913000 Revision: D Terminal Order No. 40-06-2003 40-06-2005 40-06-2013 40-06-2017 40-06-2024 50-29-1597 40-06-2003 40-06-2005 40-06-2013 40-06-2017 40-06-2024 50-29-1597 40-06-2003 40-06-2005 40-06-2013 40-06-2017 40-06-2024 50-29-1597 40-06-2003 40-06-2005 40-06-2013 40-06-2017 40-06-2024 50-29-1597 AWG Wire Size mm² Insulation Diameter mm In. 16 1.30 2.80-3.00 .110-.118 4.75-5.54 .187-.218 18 0.80 2.80-3.00 .110-.118 4.75-5.54 .187-.218 18 (2) 0.80 (2) 2.80-3.00 .110-.118 4.75-5.54 .187-.218 16 (1)-and (1) 18 1.30 and 0.80 2.80-3.00 .110-.118 4.75-5.54 .187-.218 Release Date: 12-13-06 Revision Date: 09-21-10 Strip Length mm In. UNCONTROLLED COPY Page 1 of 6 Mini-Mac Applicator for Panel Grounding Clip Terminals Terminal Series No. 42172A-A1 42172A-B1 42172A-C1 42172A-F1 42172A-G1 42172A-H1 42172-AA1 42172-BB1 42172-CC1 42172-AA1 42172-BB1 42172-CC1 Terminal Order No. 40-06-2003 40-06-2005 40-06-2013 40-06-2017 40-06-2024 50-29-1597 40-06-2014 40-06-2015 40-06-2016 40-06-2014 40-06-2015 40-06-2016 Wire Size Insulation Diameter mm In. Strip Length mm In. AWG mm² 18 (1)-and (1) 20 0.80 and 0.60 2.80-3.00 .110-.118 4.75-5.54 .187-.218 14 2.00 3.00-3.45 .118-.136 4.75-5.54 .187-.218 16 (2) 1.30 (2) 3.00-3.45 .118-.136 4.75-5.54 .187-.218 DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope. CRIMP SPECIFICATION Bell mouth Terminal Series No. mm 0.51-1.02 0.51-1.02 42172A 42172 Bend up Bend down Terminal Series No. 42172A 42172 Doc No: ATS-638913000 Revision: D In. .020-.024 .020-.024 Twist Degree 3 3 Cut-off Tab Maximum Front Rear mm In. mm In. 0.38 .015 0.25 .010 0.38 .015 0.25 .010 Roll Degree 3 3 4 4 Release Date: 12-13-06 Revision Date: 09-21-10 8 8 Conductor Brush mm 0.75-2.25 0.75-2.25 Punch Width (Ref) Conductor Insulation mm In mm In 3.20 .126 4.30 .169 3.20 .126 4.30 .169 In. .030-.089 .030-.089 Seam Seam shall not be open and no wire allowed out of the crimping area UNCONTROLLED COPY Page 2 of 6 Mini-Mac Applicator for Panel Grounding Clip Terminals After crimping, the crimp profiles should measure the following: Terminal Series No. 42172A 42172 Wire Size Conductor Crimp Height AWG mm2 16 1.30 18 0.80 18 (2) 0.80 (2) (1)16+(1)18 1.30 and 0.80 (1)18 +(1)20 0.80 and 0.60 14 2.00 16 (2) 1.30 (2) mm 1.78-1.83 1.60-1.65 1.85-1.91 1.91-1.96 1.78-1.83 2.16-2.21 2.21-2.26 In. .070-.072 .063-.065 .073-.075 .075-.077 .070-.072 .085-.087 .087-.089 Pull Force Minimum N Lb. 266.7 60.0 155.6 35.0 155.6 35.0 155.6 35.0 89.0 20.0 400.0 90.0 266.7 60.0 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638913000 Revision: D Release Date: 12-13-06 Revision Date: 09-21-10 UNCONTROLLED COPY Page 3 of 6 Mini-Mac Applicator for Panel Grounding Clip Terminals PARTS LIST Mini-Mac Applicator 63891-3000 Item Order No Engineering No. Description Quantity Perishable Tooling 63891-3070 63891-3070 Tool Kit (All “Y” Items) REF 1 63830-6001 63830-6001 Conductor Punch 1Y 2 63445-3180 63445-3180 Conductor Anvil 1Y 3 63830-6002 63830-6002 Insulation Punch 1Y 4 63445-4322 63445-4322 Insulation Anvil 1Y 5 63443-0048 63443-0048 Cut-Off Plunger 1Y 6 63443-0049 63443-0049 Front Cut-off Plunger Retainer 1Y Other Components 7 11-18-4612 60743A110 Rear Cover Riser 1 8 11-18-4940 60743C122 Front Cover 1 9 63443-0009 63443-0009 Scrap Chute Front 1 10 63443-0024 63443-0024 Lower Tooling Key 1 11 63443-0050 63443-0050 Tooling Washer 1 12 63830-6003 63830-6003 Wire Stop 1 13 63443-1703 63443-1703 Z Spacer 1 14 63443-2214 63443-2214 14.00mm Spacer 1 15 63443-2309 63443-2309 3.45mm Spacer 1 16 63700-0539 63700-0539 Cut-Off Plunger Spring 1 17 63803-5105 63803-5105 Conductor Bushing 1 18 63830-3006 63830-3006 Front Plunger Striker 1 Frame 19 63801-3201 63801-3201 Top 1 20 63801-3281 63801-3281 Base 1 21 63801-4650 63801-4650 Track 1 Hardware 22 N/A N/A M3 by 6 Long FHCS 1** 23 N/A N/A M3 by 6 Long SHCS 2** 24 N/A N/A M4 by 6 Long SHCS 1** 25 N/A N/A M4 by 12 Long BHCS 2** 26 N/A N/A M4 by 50 Long SHCS 2** 27 N/A N/A M5 by 12 Long SHCS 1** 28 N/A N/A M8 by 20 Long BHCS 1** 29 N/A N/A 2mm by 8 Long Roll Pin 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638913000 Revision: D Release Date: 12-13-06 Revision Date: 09-21-10 UNCONTROLLED COPY Page 4 of 6 Mini-Mac Applicator for Panel Grounding Clip Terminals Assembly Drawing 19 1 3 18 17 11 28 19 23 (2) 8 25 (2) 21 20 12 27 7 13 2 5 4 16 14 15 10 29 22 6 26 (2) Doc No: ATS-638913000 Revision: D 9 Figure 1 24 Release Date: 12-13-06 Revision Date: 09-21-10 UNCONTROLLED COPY Page 5 of 6 Mini-Mac Applicator for Panel Grounding Clip Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press with applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt, and oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Applicator Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. http://www.molex.com Doc No: ATS-638913000 Revision: D Release Date: 12-13-06 Revision Date: 09-21-10 UNCONTROLLED COPY Page 6 of 6