0638914000

Mini-Mac Applicator for “.062” Standard Pin and Socket Terminals Mini-Mac Applicator Application Tooling Specification Sheet Order No. 63891-4000 FEATURES      Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: 1.57mm (.062") Diameter, Standard .062" Pin and Socket Crimp Terminals, 18-24 AWG. Terminal Series No. 1560 1561 1786 1787 6770 6772 7291 Doc No: ATS-638914000 Revision: C Terminal Order No. 02-06-2101 02-06-6100 02-06-6101 02-06-6105 02-06-1101 02-06-1118 02-06-5100 02-06-5101 02-06-2201 02-06-6201 02-06-1201 02-06-3200 02-06-5142 02-06-6140 02-06-1139 Wire Size AWG mm² Insulation Diameter mm In. Strip Length mm In. 02-06-6116 39-00-0278 02-06-6118 39-00-0328 18-24 0.80-0.20 1.52-3.05 .060-.120 3.18-3.96 .125-.156 04-01-0805 39-00-0329 02-06-5105 39-00-0279 02-06-5108 39-00-0332 18-24 0.80-0.20 1.52-3.05 .060-.120 3.18-3.96 .125-.156 04-01-0806 39-00-0333 02-06-6205 02-06-6211 02-06-5201 02-06-5205 Release Date: 12-13-06 Revision Date: 08-06-15 18-24 0.80-0.20 1.52-3.05 .060-.120 3.18-3.96 .125-.156 18-24 0.80-0.20 1.52-3.05 .060-.120 3.18-3.96 .125-.156 18-24 0.80-0.20 1.52-3.05 .060-.120 3.18-3.96 .125-.156 18-24 0.80-0.20 1.52-3.05 .060-.120 3.18-3.96 .125-.156 18-24 0.80-0.20 1.52-3.05 .060-.120 3.18-3.96 .125-.156 UNCONTROLLED COPY Page 1 of 6 Mini-Mac Applicator for “.062” Standard Pin and Socket Terminals DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH SEAM INSULATION CRIMP ROLLING TWISTING STRIP LENGTH BEND DOWN CONDUCTOR COND.CRIMP CRIMP HEIGHT CUT-OFF TAB The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. CRIMP SPECIFICATIONS Terminal Series No. 1560 1561 1786 1787 6770 6772 7291 Wire Size AWG mm² 18-24 0.80-0.20 18-24 0.80-0.20 18-24 0.80-0.20 18-24 0.80-0.20 18-24 0.80-0.20 18-24 0.80-0.20 18-24 0.80-0.20 Terminal Series No. 1560 1561 1786 1787 6770 6772 7291 Bell mouth mm In. 0.10-0.60 .004-.024 0.10-0.60 .004-.024 0.10-0.60 .004-.024 0.10-0.60 .004-.024 0.10-0.60 .004-.024 0.10-0.60 .004-.024 0.10-0.60 .004-.024 Wire Size AWG 18-24 18-24 18-24 18-24 18-24 18-24 18-24 Cut-off Tab Maximum mm In. 0.13 .005 0.13 .005 0.13 .005 0.13 .005 0.13 .005 0.13 .005 0.13 .005 Bend up Bend down Twist Roll mm² 0.80-0.20 0.80-0.20 0.80-0.20 0.80-0.20 0.80-0.20 0.80-0.20 0.80-0.20 Degree 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Degree 5 10 5 10 5 10 5 10 5 10 5 10 5 10 Conductor Brush mm In. .25-1.00 .010-.039 .25-1.00 .010-.039 .25-1.00 .010-.039 .25-1.00 .010-.039 .25-1.00 .010-.039 .25-1.00 .010-.039 .25-1.00 .010-.039 Punch Width mm (Ref) Conductor Insulation mm In mm In 1.95 .077 2.83 .111 1.95 .077 2.83 .111 1.95 .077 2.83 .111 1.95 .077 2.83 .111 1.95 .077 2.83 .111 1.95 .077 2.83 .111 1.95 .077 2.83 .111 Seam Seam shall not be open and no wire allowed out of the crimping area. 18 AWG UL Style 1015 may have pinched strands or an open seam. This condition is normal and does not affect crimp performance. The customer should determine suitability for the end application. Doc No: ATS-638914000 Revision: C Release Date: 12-13-06 Revision Date: 08-06-15 UNCONTROLLED COPY Page 2 of 6 Mini-Mac Applicator for “.062” Standard Pin and Socket Terminals After crimping, the conductor profile should measure the following. Terminal Series No. 1560 1561 1786 1787 6770 6772 7291 Wire Size AWG 18 20 22 24 18 20 22 24 18 20 22 24 18 20 22 24 18 20 22 24 18 20 22 24 18 20 22 24 mm2 0.80 0.50 0.35 0.20 0.80 0.50 0.35 0.20 0.80 0.50 0.35 0.20 0.80 0.50 0.35 0.20 0.80 0.50 0.35 0.20 0.80 0.50 0.35 0.20 0.80 0.50 0.35 0.20 Conductor Pull Force Minimum Crimp Height Crimp Width mm In. mm In. N Lb. 1.04-1.07 .041-.042 1.95-2.06 .077-.081 89.0 20.00 0.96-1.02 .038-.040 1.95-2.06 .077-.081 66.7 15.00 0.91-0.96 .036-.038 1.95-2.06 .077-.081 44.5 10.00 0.86-0.91 .034-.036 1.95-2.06 .077-.081 35.6 8.00 1.04-1.07 .041-.042 1.95-2.06 .077-.081 89.0 20.00 0.96-1.02 .038-.040 1.95-2.06 .077-.081 66.7 15.00 0.91-0.96 .036-.038 1.95-2.06 .077-.081 44.5 10.00 0.86-0.91 .034-.036 1.95-2.06 .077-.081 35.6 8.00 1.04-1.07 .041-.042 1.95-2.06 .077-.081 89.0 20.00 0.96-1.02 .038-.040 1.95-2.06 .077-.081 66.7 15.00 0.91-0.96 .036-.038 1.95-2.06 .077-.081 44.5 10.00 0.86-0.91 .034-.036 1.95-2.06 .077-.081 35.6 8.00 1.04-1.07 .041-.042 1.95-2.06 .077-.081 89.0 20.00 0.96-1.02 .038-.040 1.95-2.06 .077-.081 66.7 15.00 0.91-0.96 .036-.038 1.95-2.06 .077-.081 44.5 10.00 0.86-0.91 .034-.036 1.95-2.06 .077-.081 35.6 8.00 1.04-1.07 .041-.042 1.95-2.06 .077-.081 89.0 20.00 0.96-1.02 .038-.040 1.95-2.06 .077-.081 66.7 15.00 0.91-0.96 .036-.038 1.95-2.06 .077-.081 44.5 10.00 0.86-0.91 .034-.036 1.95-2.06 .077-.081 35.6 8.00 1.04-1.07 .041-.042 1.95-2.06 .077-.081 89.0 20.00 0.96-1.02 .038-.040 1.95-2.06 .077-.081 66.7 15.00 0.91-0.96 .036-.038 1.95-2.06 .077-.081 44.5 10.00 0.86-0.91 .034-.036 1.95-2.06 .077-.081 35.6 8.00 1.04-1.07 .041-.042 1.95-2.06 .077-.081 89.0 20.00 0.96-1.02 .038-.040 1.95-2.06 .077-.081 66.7 15.00 0.91-0.96 .036-.038 1.95-2.06 .077-.081 44.5 10.00 0.86-0.91 .034-.036 1.95-2.06 .077-.081 35.6 8.00 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638914000 Revision: C Release Date: 12-13-06 Revision Date: 08-06-15 UNCONTROLLED COPY Page 3 of 6 Mini-Mac Applicator for “.062” Standard Pin and Socket Terminals PARTS LIST Mini-Mac Applicator 63891-4000 Item Order No. Engineering No. Description Quantity Perishable Tooling 63891-4070 63891-4070 Tool Kit (All “Y” Items) REF 1 63891-4001 63891-4001 Conductor Punch 1Y 2 11-18-4078 60707-3 Combination Anvil 1Y 3 11-18-4077 60707-2 Insulation Punch 1Y 4 11-17-3076 7163-30 Front Cut-Off Plunger 1Y 5 11-17-3079 7163-33 Rear Cut-Off Plunger 1Y 6 11-17-2136 7163-4 Rear Cut-Off Die Blade 1Y 7 11-18-4246 60707-18 Front Cut-off Plunger Retainer 1Y 8 11-18-4247 60707-19 Rear Cut-off Plunger Retainer 1Y Other Components 9 11-17-2140 7163-8 Insulation Punch Spacer 1 10 11-17-2152 7163-14 Hold Down Pad 1 11 11-18-4079 60707-4 Cover Plate 1 12 11-18-4081 60707-6 Front Plunger Striker 1 13 11-18-4082 60707-7 Rear Plunger Striker 1 14 11-18-4083 60707-8 Feed Guide 1 15 11-18-5060 60707-21 Cut-off Plunger Spring 2 16 63443-0090 63443-0090 Wire Stop 1 17 63803-5124 63803-5124 Conductor Bushing 1 Frame 18 63801-3201 63801-3201 Top 1 19 63801-3282 63801-3282 Base 1 20 63801-6550 63801-6550 Track 1 Hardware 21 N/A N/A M3 by 8 Long SHCS 2** 22 N/A N/A M4 by 6 Long SHCS 1** 23 N/A N/A M4 by 12 Long BHCS 2** 24 N/A N/A M4 by 20 Long SHCS 2** 25 N/A N/A M5 by 14 Long SHCS 1** 26 N/A N/A M8 by 20 Long BHCS 1** 27 N/A N/A #6-32 by 3/8” Long BHCS 4** 28 N/A N/A #6-32 by 1/2” Long FHCS 1** 29 N/A N/A #6-32 Hex Jam Nut 1** 30 N/A N/A #8-32 by 3/8” Long SHCS 2** 31 N/A N/A #8-32 by 3/8” Long BHCS 1** 32 N/A N/A 5/64 by 3/8” Long Roll Pin 2** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638914000 Revision: C Release Date: 12-13-06 Revision Date: 08-06-15 UNCONTROLLED COPY Page 4 of 6 Mini-Mac Applicator for “.062” Standard Pin and Socket Terminals Assembly Drawing 18 24 1 3 12 13 17 (2) 29 9 10 26 28 23 (2) 11 21 18 20 (2) 19 14 16 25 5 4 22 30 (2) 27 (2) 15 16 (4) 31 7 8 6 2 Figure 1 32 (2) Doc No: ATS-638914000 Revision: C Release Date: 12-13-06 Revision Date: 08-06-15 UNCONTROLLED COPY Page 5 of 6 Mini-Mac Applicator for “.062” Standard Pin and Socket Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Visit our Web site at http://www.molex.com Doc No: ATS-638914000 Revision: C Release Date: 12-13-06 Revision Date: 08-06-15 UNCONTROLLED COPY Page 6 of 6