0638915100

Mini-Mac Applicator for KK® High Pressure Crimp Terminals Mini-Mac Applicator Application Tooling Specification Sheet Order No. 63891-5100 FEATURES




Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: KK® High Pressure Crimp Terminal 22-30 AWG Terminal Series No. 7879 Terminal Order No. 08-50-0004 08-55-0124 08-55-0128 50-29-1635 50-29-1744 50-29-1900 Wire Size AWG mm² 22-30 Insulation Diameter mm In. 0.35-0.05 1.57 Max. .062 Max. Strip Length mm In. 2.54-3.17 .100-.125 DEFINITION OF TERMS BELL MOUTH BRUSH BEND UP SEAM INSULATION CRIMP ROLLING TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CONDUCTOR CRIMP COND.CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. ATS-638915100 Revision: A Release Date: 12-15-06 Revision Date: 12-15-06 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for KK® High Pressure Crimp Terminals CRIMP SPECIFICATIONS Punch Width (Ref) Seam Conductor Insulation Terminal Series No. Seam shall not be AWG mm² mm In mm In open and no wire allowed 7879 22-30 0.35-0.05 1.38 .054 1.65 .065 out of the crimping area Wire Size After crimping, the conductor profile should measure the following. Terminal Series No. 7879 Wire Size AWG mm2 22 0.35 24 0.20 26 0.12 28 0.08 30 0.05 Conductor Crimp Height mm 0.79-0.84 0.73-0.79 0.71-0.76 0.68-0.73 0.66-0.71 In. .031-.033 .029-.031 .028-.030 .027-.029 .026-.028 Pull Force Minimum N Lb. 44.5 10.00 35.6 8.00 26.7 6.00 17.8 4.00 13.3 3.00 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638915100 Revision: A Release Date: 12-15-06 Revision Date: 12-15-06 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for KK® High Pressure Crimp Terminals PARTS LIST Mini-Mac Applicator 63891-5100 Item Order No Engineering No. Description Quantity Perishable Tooling 63891-5170 63891-5170 Tool Kit (All “Y” Items) REF 1 11-18-5256 60713D106 Conductor Punch 1Y 2 11-18-5257 60713D107 Combination Anvil 1Y 3 11-18-4180 60713-3 Insulation Punch 1Y 4 11-18-4018 60704-6 Front Cut-Off Plunger 1Y 5 11-18-4015 60704-3 Front Cut-off Plunger Retainer 1Y Other Components 6 11-17-2152 7163-14 Hold Down Pad 1 7 11-17-2863 60633-23 Cut-off Plunger Spring 1 8 11-18-4021 60704-9 Front Cut-off Striker 1 9 11-18-4083 60707-8 Feed Guide 1 10 11-18-4181 60713-4 Tooling Washer 1 11 11-18-4187 60713-10 Terminal Hold Down Block 1 12 63443-0090 63443-0090 Wire Stop 1 13 63443-6111 63443-6111 Rear Cover 1 14 63803-5124 63803-5124 Conductor Bushing 1 Frame 15 63801-3201 63801-3201 Top 1 16 63801-3282 63801-3282 Base 1 17 63801-6550 63801-6550 Track 1 Hardware 18 N/A N/A M3 by 8 Long SHCS 2** 19 N/A N/A M4 by 6 Long SHCS 1** 20 N/A N/A M4 by 8 Long BHCS 1** 21 N/A N/A M4 by 12 Long BHCS 2** 22 N/A N/A M4 by 12 Long SHCS 2** 23 N/A N/A M5 by 10 Long SHCS 1** 24 N/A N/A M8 by 20 Long BHCS 1** 25 N/A N/A #6-32 by 3/8” Long BHCS 2** 26 N/A N/A #6-32 by 1/2” Long FHCS 1** 27 N/A N/A #6-32 Hex Jam Nut 1** 28 N/A N/A .078 Diameter by 3/8” Long Roll Pin 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-638915100 Revision: A Release Date: 12-15-06 Revision Date: 12-15-06 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for KK® High Pressure Crimp Terminals Assembly Drawing 15 1 3 22 14 11 (2) 8 27 10 6 24 26 21 (2) 13 15 17 18 (2) 16 9 12 23 19 2 20 4 12 7 25 (2) 5 Figure 1 28 Doc No. ATS-638915100 Revision: A Release Date: 12-15-06 Revision Date: 12-15-06 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for KK® High Pressure Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the MiniMac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Visit our Web site at http://www.molex.com Doc No. ATS-638915100 Revision: A Release Date: 12-15-06 Revision Date: 12-15-06 UNCONTROLLED COPY Page 5 of 5