0638916000

Mini-Mac Applicator for Sabre™ Flat Blade Crimp Terminals Mini-Mac Applicator Specification Sheet Order No. 63891-6000 FEATURES




Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: Sabre™ Female Flat Blade Crimp Terminal, 14-16 AWG. Terminal Series No. Terminal Order No. 43374 43375 43374-0001 43375-0001 Wire Size AWG mm² 14-16 2.00-1.30 14-16 2.00-1.30 Insulation Diameter mm In. 2.36-3.56 .093-.140 2.36-3.56 .093-.140 Strip Length mm In. 3.96-5.54 .156-.218 3.96-5.54 .156-.218 DEFINITION OF TERMS BEND UP BRUSH BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. ATS-638916000 Release Date: 12-21-06 Revision: C Revision Date: 05-19-10 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for Sabre™ Flat Blade Crimp Terminals CRIMP SPECIFICATIONS Terminal Series No. 43374 43375 Terminal Series No. Wire Size AWG mm² 14-16 2.00-0.80 14-16 2.00-0.80 Bell mouth mm In. 0.20-0.50 .008-.020 0.20-0.50 .008-.020 Bend up Bend down Twist Roll Degree Degree 4 8 4 8 43374 43375 3 3 3 3 Cut-off Tab Maximum mm In. 0.30 .012 0.30 .012 Punch Width (Ref) Conductor Insulation mm In mm In 2.50 .098 3.90 .154 2.50 .098 3.90 .154 Conductor Brush mm In. 0.76 .030 0.76 .030 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 43374 43375 Wire Size AWG mm2 14 2.00 16 1.30 14 2.00 16 1.30 Conductor Crimp Height mm In. 1.65-1.75 .065-.069 1.47-1.57 .058-.062 1.65-1.75 .065-.069 1.47-1.57 .058-.062 Pull Force Minimum N Lb. 222.4 50.0 133.4 30.0 222.4 50.0 133.4 30.0 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638916000 Release Date: 12-21-06 Revision: C Revision Date: 05-19-10 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for Sabre™ Flat Blade Crimp Terminals PARTS LIST Mini-Mac Applicator 63891-6000 Item Order No Engineering No. Description Quantity Perishable Tooling 63891-6070 63891-6070 Tool Kit (All “Y” Items) REF 1 11-18-5418 60843A106 Conductor Punch 1Y 2 63445-2562 63445-2562 Conductor Anvil 1Y 3 11-18-5414 60842A108 Insulation Punch 1Y 4 63445-3947 63445-3947 Insulation Anvil 1Y 5 63443-0002 63443-0002 Front Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Cut-off Plunger Retainer 1Y Other Components 7 11-18-5007 60800D114 Hold Down Plunger Spring 1 8 11-18-5115 60805A119 Wire Stop/Stripper 1 9 11-18-5410 60832A141 Hold Down Block 1 10 11-18-5411 60832A142 Spring Retainer 1 11 11-18-5412 60832A143 Hold Down Plunger 1 11-18-5416 60842A115 Tooling Washer 1 12 13 11-18-5420 60843A111 Anvil Mount 1 14 11-18-5421 60843A114 Plunger Striker 1 15 11-18-5442 60843A123 Front Cover 1 16 11-24-1067 4996-4 Cut-off Plunger Spring 1 17 63443-0021 63443-0021 Lower Tooling Key 1 18 63443-6125 63443-6125 Rear Cover 1 19 63803-5105 63803-5105 Conductor Bushing 1 Frame 20 63801-3201 63801-3201 Top 1 21 63801-3282 63801-3282 Base 1 22 63801-6550 63801-6550 Track 1 Hardware 23 N/A N/A M3 by 6 Long SHCS 4** 24 N/A N/A M4 by 10 Long BHCS 2** 25 N/A N/A M4 by 12 Long BHCS 2** 26 N/A N/A M4 by 12 Long SHCS 2** 27 N/A N/A M4 by 25 Long SHCS 2** 28 N/A N/A M5 by 10 Long SHCS 1** 29 N/A N/A M8 by 20 Long BHCS 1** 30 N/A N/A 3MM by 6 Long Roll Pin 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-638916000 Release Date: 12-21-06 Revision: C Revision Date: 05-19-10 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for Sabre™ Flat Blade Crimp Terminals Assembly Drawing 20 1 26 (2) 19 3 9 14 7 12 11 29 10 23 25 (2) 18 22 23 20 (2) 21 15 8 13 28 2 5 16 Figure 1 27 24 (2) 17 (2) 4 30 6 Doc No. ATS-638916000 Release Date: 12-21-06 Revision: C Revision Date: 05-19-10 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for Sabre™ Flat Blade Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt, and oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No. ATS-638916000 Release Date: 12-21-06 Revision: C Revision Date: 05-19-10 UNCONTROLLED COPY Page 5 of 5