0638917000

Mini-Mac Applicator for Sabre™ Flat Blade Crimp Terminals Mini-Mac Applicator Application Tooling Specification Sheet Order No. 63891-7000 FEATURES Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: Sabre™ Female Flat Blade Crimp Terminal, (2) 18 AWG. Wire Size Insulation Diameter Strip Length AWG mm² mm In. mm In. 43374 43374-1001 18 (2) 0.80 (2) 2.80 (2) .110 (2) 3.96-5.54 .156-.218 43375 43375-1001 18 (2) 0.80 (2) 2.80 (2) .110 (2) 3.96-5.54 .156-.218 This applicator provides a special narrow insulation crimp. For use in 6313, 43275, and 41644-24 housings. For standard 4.80mm wide insulation crimp applications, use 63891-6100 applicator. Terminal Series No. Terminal Order No. DEFINITION OF TERMS STRIP LENGTH CONDUCTOR CRIMP HEIGHT BRUSH BELL MOUTH BEND UP CUT-OFF TAB INSULATION CRIMP TWISTING ROLLING CONDUCTOR CRIMP BEND DOWN Doc No. ATS-638917000 Revision: C Release Date: 12-21-06 Revision Date: 07-10-13 SEAM UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for Sabre™ Flat Blade Crimp Terminals CRIMP SPECIFICATIONS Terminal Series No. 43374 43375 Terminal Series No. Bell mouth mm In. 0.20-0.50 .008-.020 0.20-0.50 .008-.020 Cut-off Tab Max. mm In. 0.30 .012 0.30 .012 Bend up Bend down Twist Roll Degree Degree 4 8 4 8 43374 43375 3 3 3 3 Conductor Brush mm In. 0.76 Max. .030 Max. 0.76 Max. .030 Max. Punch Width (Ref) Conductor Insulation mm In mm In 2.50 .098 3.90 .154 2.50 .098 3.90 .154 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 43374 43375 Wire Size AWG 18 (2) 18 (2) 2 mm 0.80 (2) 0.80 (2) Conductor Crimp Height mm In. 1.47-1.57 .058-.062 1.47-1.57 .058-.062 Pull Force Minimum N 88.9 88.9 Lb. 20 20 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638917000 Revision: C Release Date: 12-21-06 Revision Date: 07-10-13 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for Sabre™ Flat Blade Crimp Terminals PARTS LIST Mini-Mac Applicator 63891-7000 Item Order No Engineering No. Description Quantity Perishable Tooling 63891-7070 63891-7070 Tool Kit (All “Y” Items) REF 1 11-18-5418 60843A106 Conductor Punch 1Y 2 63445-2562 63445-2562 Conductor Anvil 1Y 3 11-18-5414 60842A108 Insulation Punch 1Y 4 63445-3947 63445-3947 Insulation Anvil 1Y 5 63443-0002 63443-0002 Front Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Cut-off Plunger Retainer 1Y Other Components 7 11-18-5007 60800D114 Hold Down Plunger Spring 1 8 11-18-5115 60805A119 Wire Stop/Stripper 1 9 11-18-5410 60832A141 Hold Down Block 1 10 11-18-5411 60832A142 Spring Retainer 1 11 11-18-5412 60832A143 Hold Down Plunger 1 12 11-18-5420 60843A111 Anvil Mount 1 13 11-18-5442 60843A123 Front Cover 1 14 11-24-1067 4996-4 Cut-off Plunger Spring 1 15 63443-0009 63443-0009 Scrap Chute 1 16 63443-0021 63443-0021 Lower Tooling Key 1 17 63443-6125 63443-6125 Rear Cover 1 18 63803-5105 63803-5105 Conductor Bushing 1 19 63830-3001 63830-3001 Plunger Striker 1 63830-3005 63830-3005 Tooling Washer 1 20 Frame 21 63801-3201 63801-3201 Top 1 22 63801-3282 63801-3282 Base 1 23 63801-6550 63801-6550 Track 1 Hardware 24 N/A N/A M3 by 6 Long SHCS 4** 25 N/A N/A M4 by 6 Long SHCS 1** 26 N/A N/A M4 by 10 Long BHCS 2** 27 N/A N/A M4 by 12 Long BHCS 2** 28 N/A N/A M4 by 12 Long SHCS 2** 29 N/A N/A M4 by 25 Long SHCS 2** 30 N/A N/A M5 by 10 Long SHCS 1** 31 N/A N/A M8 by 20 Long BHCS 1** 32 N/A N/A 3MM by 6 Long Roll Pin 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-638917000 Revision: C Release Date: 12-21-06 Revision Date: 07-10-13 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for Sabre™ Flat Blade Crimp Terminals Assembly Drawing 21 1 28 (2) 18 3 9 19 7 20 11 31 10 24 (2) 27 17 23 24 21 (2) 22 13 8 12 30 2 5 14 26 (2) 29 4 (2) 16 32 Figure 1 6 15 Doc No. ATS-638917000 Revision: C 25 Release Date: 12-21-06 Revision Date: 07-10-13 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for Sabre™ Flat Blade Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt, and oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No. ATS-638917000 Revision: C Release Date: 12-21-06 Revision Date: 07-10-13 UNCONTROLLED COPY Page 5 of 5