0638919100

Mini-Mac Applicator for Flat Blade Crimp Terminals Mini-Mac Applicator Application Tooling Specification Sheet Order No. 63891-9100 FEATURES




Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: Sabre™ Male Flat Blade Crimp Terminal, 14 and 16 AWG UL1015. Terminal Series No. 43178 Terminal Order No. Wire Size Insulation Diameter IPC/WHMA-A620
Terminal

mm In. mm In. Strip Length AWG mm² mm In. 43178-2001 43178-6001 14-16 2.00-1.30 3.60-3.10 .142-.122 3.60-3.10 .142-.122 3.96-5.54 .156-.218 43178-2002 43178-6002
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.

Overall insulation OD specification for terminal. For (2) 18 AWG or (2) 20 AWG UL1015 crimping applications, use 63901-3100 Applicator. For 14-16 AWG UL1007 crimping applications, use 63901-3200 Applicator. DEFINITION OF TERMS STRIP LENGTH CONDUCTOR CRIMP HEIGHT BRUSH BELL MOUTH BEND UP ROLLING CUT-OFF TAB TWISTING INSULATION CRIMP CONDUCTOR CRIMP BEND DOWN SEAM Doc No: ATS-638919100 Release Date: 01-22-07 Revision: B Revision Date: 02-09-10 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for Flat Blade Crimp Terminals CRIMP SPECIFICATIONS Terminal Series No. 43178 Terminal Series No. 43178 Bell mouth mm In. 0.25-1.00 .010-.039 Cut-off Tab Maximum mm In. 0.50 .019 Conductor Brush mm In. 1.50 .059 Bend up Bend down Twist Roll Degree Degree Punch Width (Ref) Conductor Insulation mm In mm In 4 3.40 3 3 8 .133 4.80 .189 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 43178 Wire Size AWG mm2 14 2.00 16 1.30 Crimp Height mm In. 1.80-1.90 .071-.075 1.70-1.80 .067-.071 Pull Force Minimum N Lb. 222.0 50.0 133.0 30.0 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638919100 Release Date: 01-22-07 Revision: B Revision Date: 02-09-10 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for Flat Blade Crimp Terminals PARTS LIST Mini-Mac Applicator 63891-9100 Item Order No Engineering No. Description Quantity Perishable Tooling 63891-9170 63891-9170 Tool Kit (All “Y” Items) REF 1 63830-4001 63830-4001 Conductor Punch 1Y 2 63445-3443 63445-3443 Conductor Anvil 1Y 3 11-18-5417 60842B108 Insulation Punch 1Y 4 63445-4814 63445-4814 Insulation Anvil 1Y 5 63443-0047 63443-0047 Front Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Cut-off Plunger Retainer 1Y Other Components 7 11-18-5442 60843A123 Front Cover 1 8 63443-0009 63443-0009 Scrap Shield 1 9 63443-0021 63443-0021 Lower Tooling Key 1 10 63443-0090 63443-0090 Wire Stop 1 11 63443-6121 63443-6121 Rear Cover 1 12 63700-0539 63700-0539 Heavy Duty Cut-off Plunger Spring 1 13 63803-5118 63803-5118 Conductor Bushing 1 14 63830-3005 63830-3005 Tooling Washer 1 15 63830-3006 63830-3006 Front Plunger Striker 1 16 63830-4002 63830-4002 Anvil Mount 1 Frame 17 63801-3201 63801-3201 Top 1 18 63801-3282 63801-3282 Base 1 19 63801-6550 63801-6550 Track 1 Hardware 20 N/A N/A M3 by 6 Long SHCS 2** 21 N/A N/A M4 by 6 Long SHCS 2** 22 N/A N/A M4 by 8 Long BHCS 4** 23 N/A N/A M4 by 12 Long BHCS 2** 24 N/A N/A M4 by 25 Long SHCS 2** 25 N/A N/A M5 by 12 Long SHCS 1** 26 N/A N/A M8 by 20 Long BHCS 1** 27 N/A N/A 3MM by 6 Long Roll Pin 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638919100 Release Date: 01-22-07 Revision: B Revision Date: 02-09-10 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for Flat Blade Crimp Terminals Assembly Drawing 1 17 13 3 15 14 26 23 (2) 11 19 (2) 17 20 18 7 10 25 16 2 21 5 12 27 6 22 10 (4) 4 21 24 8 9 Figure 1 (2) Doc No: ATS-638919100 Release Date: 01-22-07 Revision: B Revision Date: 02-09-10 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for Flat Blade Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt, and oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-638919100 Release Date: 01-22-07 Revision: B Revision Date: 02-09-10 UNCONTROLLED COPY Page 5 of 5