0638921100

Mini-Mac Applicator for Claspcon™ Female Crimp Terminals Mini-Mac Applicator Specification Sheet Order No. 63892-1100 FEATURES Œ Œ Œ Œ Œ Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: Claspcon™ Female Crimp Terminal, 24-30 AWG. Terminal Series No. Terminal Order No. 02-05-1115 02-05-1116 02-05-1216 2107 02-05-5223 02-05-5332 Wire Size AWG mm² Insulation Diameter mm In. 24-30 1.78 Max. 0.20-0.05 .070 Max. DEFINITION OF TERMS BRUSH Strip Length mm In. 3.18-3.96 .125-.156 BEND UP BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. ATS-638921100 Revision: A Release Date: 01-12-07 Revision Date: 01-12-07 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for Claspcon™ Female Crimp Terminals CRIMP SPECIFICATIONS Bell mouth mm In. Terminal Series No. Cut-off Tab Max. mm In. Conductor Brush mm In. 2107 Wire Size Terminal Series No. 2107 AWG Bend up Bend down Twist Roll mm² Degree 24-30 0.20-0.05 Degree Punch Width (Ref) Conductor Insulation mm In. mm In. 1.65 .065 1.65 .065 Seam Seam shall not be open and no wire allowed out of the crimping area. After crimping, the conductor profile should measure the following. Terminal Series No. 2107 Wire Size AWG 24 26 28 30 mm2 0.20 0.12 0.08 0.05 Conductor Crimp Height Crimp Width mm In. mm In. 0.74-0.79 .029-.031 1.65-1.73 .065-.068 0.68-0.74 .027-.029 1.65-1.73 .065-.068 0.63-0.68 .025-.027 1.65-1.73 .065-.068 0.58-0.63 .023-.025 1.65-1.73 .065-.068 Pull Force Minimum N Lb. 44.5 10.00 26.7 6.00 17.8 4.00 13.3 3.00 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638921100 Revision: A Release Date: 01-12-07 Revision Date: 01-12-07 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for Claspcon™ Female Crimp Terminals PARTS LIST Mini-Mac Applicator 63892-1100 Item Order No Engineering No. Description Quantity Perishable Tooling 63892-1170 63892-1170 Tool Kit (All “Y” Items) REF 1 11-18-4120 60707-9 Conductor Punch 1Y 2 11-18-4122 60707-11 Combination Anvil 1Y 3 11-18-4121 60707-10 Insulation Punch 1Y 4 11-17-3076 7163-30 Front Cut-Off Plunger 1Y 5 11-18-4246 60707-18 Cut-off Plunger Retainer 1Y Other Components 6 11-17-2140 7163-8 Insulation Punch Spacer 1 7 11-17-2152 7163-14 Hold Down Pad 1 8 11-18-4081 60707-6 Front Plunger Striker 1 9 11-18-4083 60707-8 Feed Gude 1 10 11-18-4124 60707-12 Adapter (Hold Down Pad) 1 11 11-24-1067 4996-4 Cut-off Plunger Spring 1 12 63443-0090 63443-0090 Wire Stop 1 13 63443-6115 63443-6115 Rear Cover 1 14 63803-5127 63803-5127 Conductor Bushing 1 Frame 15 63801-3201 63801-3201 Top 1 16 63801-3282 63801-3282 Base 1 17 63801-6550 63801-6550 Track 1 Hardware 18 N/A N/A M3 by 8 Long SHCS 2** 19 N/A N/A M4 by 6 Long BHCS 1** 20 N/A N/A M4 by 12 Long BHCS 2** 21 N/A N/A M4 by 16 Long SHCS 2** 22 N/A N/A M5 by 12 Long SHCS 1** 23 N/A N/A M8 by 20 Long BHCS 1** 24 N/A N/A #6-32 by 3/8” Long BHCS 2** 25 N/A N/A #6-32 by 1/2” Long FHCS 1** 26 N/A N/A #6-32 Hex Jam Nut 1** 27 N/A N/A #8-32 by 3/8” Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-638921100 Revision: A Release Date: 01-12-07 Revision Date: 01-12-07 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for Claspcon™ Female Crimp Terminals Assembly Drawing 15 1 21 (2) 3 14 10 8 26 6 7 23 25 20 (2) 13 15 17 18 (2) 9 16 12 22 4 19 11 24 5 (2) 2 Doc No. ATS-638921100 Revision: A Release Date: 01-12-07 Revision Date: 01-12-07 Figure 1 12 27 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for Claspcon™ Female Crimp Terminals NOTES 1. 2. 3. 4. 5. Molex recommends an extra perishable tooling kit be maintained at your facility. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. Slugs, terminals, dirt, and oil should be kept clear of work area. Wear safety glasses at all times. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters -JTMF
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 Visit our Web site at http://www.molex.com Doc No. ATS-638921100 Revision: A Release Date: 01-12-07 Revision Date: 01-12-07 UNCONTROLLED COPY Page 5 of 5