0638922000

Mini-Mac Applicator for KK® Female Crimp Terminals Mini-Mac Applicator Specification Sheet Order No. 63892-2000 FEATURES Œ Œ Œ Œ Œ Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: KK® Female Crimp Terminal, 18-24 AWG. Terminal Series No. Terminal Order No 08-01-0101 08-01-0121 08-01-0123 08-03-0101 08-03-0303 08-05-0301 1797 4366 08-05-0101 08-05-0103 08-07-0101 08-05-0305 40-01-1194 Wire Size AWG mm² Insulation Diameter mm In. 18-24 0.80-0.20 2.79 Max. .110 Max. 3.05-3.56 .120-.140 18-24 0.80-0.20 2.79 Max. .110 Max. 3.05-3.56 .120-.140 DEFINITION OF TERMS BRUSH Strip Length mm In. BEND UP BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. ATS-638922000 Revision: A Release Date: 01-24-07 Revision Date: 01-24-07 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for KK® Female Crimp Terminals CRIMP SPECIFICATIONS Wire Size Terminal Series No. AWG 18-24 18-24 1797 4366 Bell mouth mm² 0.80-0.20 0.80-0.20 mm 0.25-0.38 0.25-0.38 In. .010-.015 .010-.015 Cut-off Tab Maximum mm In. 0.25 .010 0.25 .010 Conductor Brush mm 0.25-0.76 0.25-0.76 In. .010-.030 .010-.030 Wire Size Terminal Series No. 1797 4366 Bend up Bend down Twist Roll Punch Width mm (Ref) Conductor Insulation AWG mm² Degree Degree mm In mm In 18-24 0.80-0.20 3 3 5 5 1.95 .077 2.82 .111 18-24 0.80-0.20 3 3 5 5 1.95 .077 2.82 .111 Seam Seam shall not be open and no wire allowed out of the crimping area. After crimping, the conductor profile should measure the following. Terminal Series No. 1797 4366 Wire Size AWG 18 20 22 24 18 20 22 24 2 mm 0.80 0.50 0.35 0.20 0.80 0.50 0.35 0.20 Conductor Crimp Height Crimp Width (Ref.) mm In. mm In. 1.09-1.14 .043-.045 1.93-2.06 .076-.081 1.04-1.09 .041-.043 1.93-2.06 .076-.081 0.96-1.02 .038-.040 1.93-2.01 .076-.079 0.91-0.96 .036-.038 1.93-2.01 .076-.079 1.09-1.14 .043-.045 1.93-2.06 .076-.081 1.04-1.09 .041-.043 1.93-2.06 .076-.081 0.96-1.02 .038-.040 1.93-2.01 .076-.079 0.91-0.96 .036-.038 1.93-2.01 .076-.079 Pull Force Minimum N Lb. 111.2 25.00 66.7 15.00 53.4 12.00 35.6 8.00 111.2 25.00 66.7 15.00 53.4 12.00 35.6 8.00 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638922000 Revision: A Release Date: 01-24-07 Revision Date: 01-24-07 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for KK® Female Crimp Terminals PARTS LIST Mini-Mac Applicator 63892-2000 Item Order No Engineering No. Description Quantity Perishable Tooling 63892-2070 63892-2070 Tool Kit (All “Y” Items) REF 1 11-18-4267 60720-8 Conductor Punch 1Y 2 11-18-4265 60720-6 Combination Anvil 1Y 3 11-18-4266 60720-7 Insulation Punch 1Y 4 11-18-4264 60720-5 Front Cut-Off Plunger 1Y 5 11-18-4240 60710-17 Front Cut-off Plunger Retainer 1Y Other Components 6 11-17-2152 7163-14 Hold Down Pad 1 7 11-18-4022 60704-10 Hold Down Adapter 1 8 11-18-4064 60710-4 Front Cut-off Punch 1 9 11-18-4083 60707-8 Feed Guide 1 10 11-18-4261 60720-2 Cover Plate 1 11 11-18-4262 60720-3 Anvil Mounting Block 1 12 11-18-4263 60720-4 Insulation Punch Spacer 1 13 11-24-1067 4996-4 Cut-off Plunger Spring 1 14 63443-0090 63443-0090 Wire Stop 1 15 63803-5127 63803-5127 Conductor Bushing 1 Frame 16 63801-3201 63801-3201 Top 1 17 63801-3282 63801-3282 Base 1 18 63801-6550 63801-6550 Track 1 Hardware 19 N/A N/A M3 by 8 Long SHCS 2** 20 N/A N/A M4 by 6 Long SHCS 1** 21 N/A N/A M4 by 10 Long BHCS 2** 22 N/A N/A M4 by 12 Long SHCS 2** 23 N/A N/A M5 by 10 Long SHCS 1** 24 N/A N/A M8 by 20 Long BHCS 1** 25 N/A N/A #6-32 by 3/8 Long BHCS 4** 26 N/A N/A #6-32 by 1/2 Long FHCS 1** 27 N/A N/A #6-32 Hex Jam Nut 1** 28 N/A N/A #8-32 by 3/4 Long SHCS 2** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-638922000 Revision: A Release Date: 01-24-07 Revision Date: 01-24-07 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for KK® Female Crimp Terminals Assembly Drawing 16 1 22 (2) 3 15 7 8 12 27 24 6 26 21 (2) 10 16 18 19 (2) 9 17 14 23 11 28 (2) 20 4 13 14 5 25 (4) 2 Doc No. ATS-638922000 Revision: A Release Date: 01-24-07 Revision Date: 01-24-07 Figure 1 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for KK® Female Crimp Terminals NOTES 1. 2. 3. 4. 5. Molex recommends an extra perishable tooling kit be maintained at your facility. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. Slugs, terminals, dirt, and oil should be kept clear of work area. Wear safety glasses at all times. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters -JTMF
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 Visit our Web site at http://www.molex.com Doc No. ATS-638922000 Revision: A Release Date: 01-24-07 Revision Date: 01-24-07 UNCONTROLLED COPY Page 5 of 5