0638923000

Mini-Mac Applicator for 2.00mm (.079") Diameter Pin and Socket Terminals Mini-Mac Applicator Specification Sheet Order No. 63892-3000 FEATURES Œ Œ Œ Œ Œ Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: 2.00mm (.079") Diameter Pin and Socket Terminals, 14-20 AWG. Terminal Series No. Terminal Order No 35727 35728 35727-0201 35728-0201 Wire Size AWG mm² 14-20 2.00-.050 14-20 2.00-.050 Insulation Diameter mm In. 1.90-3.40 .075-.134 1.90-3.40 .075-.134 Strip Length mm In. 4.70-5.40 .185-.212 4.70-5.40 .185-.212 DEFINITION OF TERMS BRUSH BEND UP BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. ATS-638923000 Revision: A Release Date: 02-12-07 Revision Date: 02-12-07 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for 2.00mm (.079") Diameter Pin and Socket Terminals CRIMP SPECIFICATIONS Bell mouth mm In. Terminal Series No. Cut-off Tab mm In. Conductor Brush mm In. 35727 35728 Terminal Series No. Bend up Bend down Twist Roll Degree Degree 35727 35728 Punch Width (Ref) Conductor Insulation mm In. mm In. 2.30 .090 3.87 .152 2.30 .090 3.87 .152 Seam Seam shall not be open and no wire allowed out of the crimping area NOTE: Some of the specifications in these charts above are intentionally left blank due to the fact that the information does not currently exist. After crimping, the conductor profile should measure the following. Terminal Series No. 35727 35728 Wire Size AWG 14 16 18 20 14 16 18 20 2 mm 2.00 1.30 0.80 0.50 2.00 1.30 0.80 0.50 Conductor Crimp Height Crimp Width (Ref.) mm In. mm In. 1.62-1.75 .065-.069 1.42-1.52 .056-.060 1.26-1.33 .0495-.0525 1.18-1.26 .0465-.0495 1.62-1.75 .065-.069 1.42-1.52 .056-.060 1.26-1.33 .0495-.0525 1.18-1.26 .0465-.0495 Pull Force Minimum N Lb. 177.9 40.0 160.1 36.0 106.8 24.0 71.1 16.0 177.9 40.0 160.1 36.0 106.8 24.0 71.1 16.0 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638923000 Revision: A Release Date: 02-12-07 Revision Date: 02-12-07 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for 2.00mm (.079") Diameter Pin and Socket Terminals PARTS LIST Mini-Mac Applicator 63892-3000 Item Order No Engineering No. Description Quantity Perishable Tooling 63892-3070 63892-3070 Tool Kit (All “Y” Items) REF 1 11-18-5000 60825A106 Conductor Punch 1Y 2 11-18-5204 60825A107 Conductor Anvil 1Y 3 11-18-5205 60825A108 Insulation Punch 1Y 4 11-18-5206 60825A109 Insulation Anvil 1Y 5 11-18-5376 60804F144 Front Cut-Off Plunger 1Y 6 11-18-5375 60804F143 Front Cut-off Plunger Retainer 1Y Other Components 7 11-18-4898 60804A104 Anvil Mount 1 8 11-18-5005 60800D112 Hold Down Block 1 9 11-18-5006 60800D113 Spring Retainer 1 10 11-18-5007 60800D114 Compression Spring (Hold Down) 1 11 11-18-5008 60800D115 Hold Down Plunger 1 12 11-18-5111 60804A140 Knock-Out Blade 1 13 11-18-5114 60804A130 Scrap Deflector 1 14 11-18-5115 60805A119 Wire Stop 1 15 11-18-5116 60804A141 Compression Spring (Knock-Out) 1 16 11-18-5207 60825A115 Tooling Washer 1 17 11-18-5352 60804D140 Front Plunger Striker 1 18 11-18-5442 60843A123 Front Cover 1 19 11-24-1067 4996-4 Cut-off Plunger Spring 1 20 63443-6121 63443-6121 Rear Cover 1 21 63803-5115 63803-5115 Conductor Bushing 1 Frame 22 63801-3201 63801-3201 Top 1 23 63801-3282 63801-3282 Base 1 24 63801-6550 63801-6550 Track 1 Hardware 25 N/A N/A M3 by 6 Long SHCS 4** 26 N/A N/A M3 by 20 Long SHCS 2** 27 N/A N/A M4 by 6 Long SHCS 1** 28 N/A N/A M4 by 8 Long BHCS 2** 29 N/A N/A M4 by 12 Long BHCS 2** 30 N/A N/A M4 by 16 Long SHCS 2** 31 N/A N/A M5 by 12 Long SHCS 1** 32 N/A N/A M8 by 20 Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-638923000 Revision: A Release Date: 02-12-07 Revision Date: 02-12-07 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for 2.00mm (.079") Diameter Pin and Socket Terminals Assembly Drawing 22 30 (2) 1 3 8 21 10 17 11 16 9 32 25 (2) 15 29 (2) 12 20 22 24 25 (2) 23 18 14 31 5 19 28 (2) 7 2 26 (2) 4 Figure 1 27 6 13 Doc No. ATS-638923000 Revision: A Release Date: 02-12-07 Revision Date: 02-12-07 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for 2.00mm (.079") Diameter Pin and Socket Terminals NOTES 1. 2. 3. 4. 5. Molex recommends an extra perishable tooling kit be maintained at your facility. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. Slugs, terminals, dirt, and oil should be kept clear of work area. Wear safety glasses at all times. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters -JTMF
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 Visit our Web site at http://www.molex.com Doc No. ATS-638923000 Revision: A Release Date: 02-12-07 Revision Date: 02-12-07 UNCONTROLLED COPY Page 5 of 5