0638924000

Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal Mini-Mac Applicator Application Tooling Specification Sheet Order No. 63892-4000 FEATURES Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: 2.36mm (.093") Diameter, Standard .093" Pin and Socket Crimp Terminal, 18-22 AWG Terminal Series No. 1380 1381 Wire Size Terminal Order No. 02-09-2116 02-09-2117 02-09-2127 02-09-1115 02-09-1116 02-09-1117 02-09-1129 02-09-6122 02-09-6125 39-00-0283 02-09-5130 02-09-5143 39-00-0284 39-00-0285 Insulation Diameter Strip Length AWG mm² mm In. mm In. 39-00-0303 36-00-0305 18-22 0.80-0.35 2.29 Max. .090 Max. 3.96-5.54 .156-.218 40-01-1139 39-00-0309 39-00-0311 18-22 0.80-0.35 2.29 Max. .090 Max. 3.96-5.54 .156-.218 39-00-0312 40-01-1192 C/L DEFINITION OF TERMS TERMINAL LOCATION BEND UP BELL MOUTH BRUSH ROLLING SEAM INSULATION CRIMP CUT-OFF TAB TWISTING BEND DOWN STRIP LENGTH CONDUCTOR CRIMP HEIGHT CRIMP C/L Terminal is to be centrally located between the two (2) cut-off tab edges by one half of the total cut-off tab tolerance. Doc No: ATS-638924000 Revision: C Release Date: 02-13-07 Revision Date: 12-11-12 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal CRIMP SPECIFICATIONS Terminal Series No. Bell mouth mm In. 1380 1381 Terminal Series No. Cut-off Tab mm In. 3.53-3.69 .139-.145 3.53-3.69 .139-.145 Bend up Bend down Twist Roll Degree Degree 1380 1381 Conductor Brush mm In. Punch Width (Ref) Conductor Insulation mm In. mm In. 1.925 .076 2.30 .090 1.925 .076 2.30 .090 Seam Seam shall not be open and no wire allowed out of the crimping area NOTE: Some of the specifications in these charts above are intentionally left blank due to the fact that the information does not currently exist. After crimping, the conductor profile should measure the following. Terminal Series No. 1380 1381 Wire Size AWG 18 20 22 18 20 22 mm2 0.80 0.50 0.35 0.80 0.50 0.35 Conductor Pull Force Minimum Crimp Height Crimp Width (REF) mm In. mm In. N Lb. 1.40-1.45 .055-.057 133.4 30.00 1.308-1.359 .0515-.0535 80.0 18.00 1.283-1.334 .0505-.0525 62.3 14.00 1.40-1.45 .055-.057 133.4 30.00 1.308-1.359 .0515-.0535 80.0 18.00 1.283-1.334 .0505-.0525 62.3 14.00 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638924000 Revision: C Release Date: 02-13-07 Revision Date: 12-11-12 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal PARTS LIST Mini-Mac Applicator 63892-4000 Item Order No Engineering No. Description Quantity Perishable Tooling 63892-4070 63892-4070 Tool Kit (All “Y” Items) REF 1 11-18-4050 60706-12 Conductor Punch 1Y 2 11-18-4052 60706-14 Combination Anvil 1Y 3 11-18-4051 60706-13 Insulation Punch 1Y 4 11-18-4447 60706-31 Cut-Off Punch 1Y 5 11-18-4044 60706-6 Cut-off Die Plate 1Y Other Components 6 11-17-0094 1739-37 Compression Spring 1 7 11-17-1172 4151-20 Terminal Drag Plate 1 8 11-18-4040 60706-2 Cover Plate 1 9 11-18-4042 60706-4 Terminal Guide 1 10 11-18-4043 60706-5 Insulation Punch Holder 1 11 11-18-4422 60706-28 Hold Down Plunger 1 12 11-18-4423 60706-29 Stripper and Wire Stop 1 13 11-18-4446 60706-30 Stripper and Wire Stop Holder 1 14 11-18-4562 60700-15 Slug Ramp 1 15 63803-5105 63803-5105 Conductor Bushing 1 Frame 16 63801-3201 63801-3201 Top 1 17 63801-3282 63801-3282 Base 1 18 63801-6550 63801-6550 Track 1 Hardware 19 N/A N/A M3 by 8 Long SHCS 4** 20 N/A N/A M4 by 12 Long BHCS 2** 21 N/A N/A M4 by 16 Long SHCS 2** 22 N/A N/A M8 by 20 Long BHCS 1** 23 N/A N/A #6-32 by 3/8” Long BHCS 3** 24 N/A N/A #8-32 by 1/4” Long BHCS 1** 25 N/A N/A #1/4-28 by 1/2” Long SHCS 2** 26 N/A N/A 1/8 Diameter by 3/8” Long Roll Pin 2** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638924000 Revision: C Release Date: 02-13-07 Revision Date: 12-11-12 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal Assembly Drawing 6 11 1 3 21 15 10 4 16 22 20 (2) (2) 23 8 26 (2) (2) 19 18 12 16 7 5 19 2 13 (2) 25 (2) 9 17 14 23 (2) 24 Figure 1 Doc No: ATS-638924000 Revision: C Release Date: 02-13-07 Revision Date: 12-11-12 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt, and oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-638924000 Revision: C Release Date: 02-13-07 Revision Date: 12-11-12 UNCONTROLLED COPY Page 5 of 5