0638924500

Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminals Mini-Mac Applicator Specification Sheet Order No. 63892-4500 FEATURES Œ Œ Œ Œ Œ Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: 2.36mm (.093") Diameter, Standard .093" Pin and Socket Crimp Terminal, 14-18 AWG. Terminal Series No. 7238 7239 Wire Size Terminal Order No. 02-09-1111 02-09-2111 02-09-2154 AWG 14-18 14-18 mm² 2.00-0.80 2.00-0.80 Insulation Diameter mm 3.56 Max. 3.56 Max. In. .140 Max. .140 Max. Strip Length mm 4.32-4.95 4.32-4.95 In. .170-.195 .170-.195 DEFINITION OF TERMS C/L LOCATION BEND UP BRUSH BELL MOUTH ÆTERMINAL ROLLING SEAM INSULATION CRIMP CUT-OFF TAB TWISTING BEND DOWN STRIP LENGTH CONDUCTOR CRIMP CRIMP HEIGHT C/L ÆTerminal is to be centrally located between the two (2) cut-off tab edges by one half of the total cut-off tab tolerance. This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope. Doc No. ATS-638924500 Revision: A Release Date: 02-13-07 Revision Date: 02-13-07 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminals CRIMP SPECIFICATIONS Bell mouth mm In. Terminal Series No. 7238 7239 Terminal Series No. Æ Cut-off Tab mm In. 3.53-3.69 .139-.145 3.53-3.69 .139-.145 Bend up Bend down Twist Roll Degree Degree 7238 7239 Conductor Brush mm In. Punch Width (Ref) Conductor Insulation mm In. mm In. 2.30 .091 3.48 .137 2.30 .091 3.48 .137 Seam Seam shall not be open and no wire allowed out of the crimping area NOTE: Some of the specifications in these charts above are intentionally left blank due to the fact that the information does not currently exist. After crimping, the conductor profile should measure the following. Terminal Series No. 7238 7239 Wire Size AWG 14 16 18 14 16 18 2 mm 2.00 1.30 0.80 2.00 1.30 0.80 Conductor Crimp Height Crimp Width (REF) mm In. mm In. 1.75-1.70 .069-.067 1.57-1.52 .062-.060 1.52-1.47 .060-.058 1.75-1.70 .069-.067 1.57-1.52 .062-.060 1.52-1.47 .060-.058 Pull Force Minimum N Lb. 177.9 40.00 155.6 35.00 133.4 30.00 177.9 40.00 155.6 35.00 133.4 30.00 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638924500 Revision: A Release Date: 02-13-07 Revision Date: 02-13-07 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminals PARTS LIST Mini-Mac Applicator 63892-4500 Item Order No Engineering No. Description Quantity Perishable Tooling 63892-4570 63892-4570 Tool Kit (All “Y” Items) REF 11-18-5212 60706-42 Conductor Punch 1Y 1 11-18-4060 60706-22 Combination Anvil 1Y 2 11-18-4059 60706-21 Insulation Punch 1Y 3 11-18-4447 60706-31 Cut-Off Punch 1Y 4 11-18-4044 60706-6 Cut-off Die Plate 1Y 5 Other Components 11-17-0094 1739-37 Compression Spring 1 6 11-17-1172 4151-20 Terminal Drag Plate 1 7 11-18-4040 60706-2 Cover Plate 1 8 11-18-4042 60706-4 Terminal Guide 1 9 11-18-4043 60706-5 Insulation Punch Holder 1 10 11-18-4422 60706-28 Hold Down Plunger 1 11 11-18-4423 60706-29 Stripper and Wire Stop 1 12 11-18-4446 60706-30 Stripper and Wire Stop Holder 1 13 11-18-4562 60700-15 Slug Ramp 1 14 15 63803-5105 63803-5105 Conductor Bushing 1 Frame 16 63801-3201 63801-3201 Top 1 17 63801-3282 63801-3282 Base 1 18 63801-6550 63801-6550 Track 1 Hardware N/A N/A M3 by 8 Long SHCS 4** 19 N/A N/A M4 by 12 Long BHCS 2** 20 N/A N/A M4 by 16 Long SHCS 2** 21 N/A N/A M8 by 20 Long BHCS 1** 22 N/A N/A #6-32 by 3/8” Long BHCS 3** 23 N/A N/A #8-32 by 1/4” Long BHCS 1** 24 N/A N/A #1/4-20 by 1/2” Long SHCS 2** 25 N/A N/A 1/8 Diameter by 3/8” Long Roll Pin 2** 26 ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-638924500 Revision: A Release Date: 02-13-07 Revision Date: 02-13-07 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminals Assembly Drawing 6 11 1 3 21 (2) 15 10 4 16 22 20 (2) 23 8 26 (2) (2) 19 18 12 16 7 5 19 2 13 (2) 25 (2) 9 17 14 23 (2) 24 Figure 1 Doc No. ATS-638924500 Revision: A Release Date: 02-13-07 Revision Date: 02-13-07 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminals NOTES 1. 2. 3. 4. 5. Molex recommends an extra perishable tooling kit be maintained at your facility. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. Slugs, terminals, dirt, and oil should be kept clear of work area. Wear safety glasses at all times. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters -JTMF
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 Visit our Web site at http://www.molex.com Doc No. ATS-638924500 Revision: A Release Date: 02-13-07 Revision Date: 02-13-07 UNCONTROLLED COPY Page 5 of 5