0638925000

Mini-Mac Applicator for Board-In Crimp Terminals Mini-Mac Applicator Specification Sheet Order No. 63892-5000 FEATURES Œ Œ Œ Œ Œ Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for barrel crimp height and .063mm (.0025") for insulation height. See notes on Page 2. Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: Board-In Crimp Terminal Male, 22-26 AWG. Terminal Series No. Terminal Order No. 4811 16-02-0037 16-02-0041 Wire Size AWG mm² Insulation Diameter mm In. 22-26 2.29-2.54 0.35-0.12 Strip Length mm In. .090-.100 5.97-6.35 .235-.250 DEFINITION OF TERMS 1.30 ± 0.06 mm (.051 ±-.002”) Diameter PC Board Hole INSULATION CRIMP E D WIRE E E-E CONDUCTOR CRIMP 1.57 ± 0.18 mm (.062 ±-.007”) Thick PC Board F Figure 1 Doc No. ATS-638925000 Revision: A Release Date: 01-23-07 Revision Date: 01-23-07 Section E-E UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for Board-In Crimp Terminals CRIMP SPECIFICATIONS After crimping, the conductor profiles should measure the following (See Figure 1). Terminal Series No. 4811 Wire Size AWG 22 24 26 2 mm 0.35 0.20 0.12 Dimensions (Figure 1) Pull Force Min. D (Conductor) E-E (Barrel) F (Ref.) mm In mm In.. mm In. N Lb. 0.88-0.97 .035-.038 1.19-1.24 047-.049 0.97 .038 13.30 3.0 0.88-0.97 .035-.038 1.19-1.24 .047-.049 0.97 .038 13.30 3.0 0.84-0.91 .033-.036 1.19-1.24 .047-.049 0.97 .038 13.30 3.0 ÆThe crimp on this terminal is not an electrical crimp; the final soldering operation is the electrical connection. This minimum force is what should be expected when pulling the terminal with both insulation and conductor crimped. Notes: 1 The Conductor crimp (D dimension on Figure 1) should be set at the maximum height to contain all wire strands, meet minimum pull, and fit into the PCB Hole. The insulation and barrel crimps are adjustable, by the cams (rings) on top of the Mini-Mac ram. The conductor crimp height is not adjustable. Shimming may be required of the conductor punch to optimize this for different wire types. Doc No. ATS-638925000 Revision: A Release Date: 01-23-07 Revision Date: 01-23-07 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for Board-In Crimp Terminals PARTS LIST Mini-Mac Applicator 63892-5000 Item Order No Engineering No. Description Quantity Perishable Tooling 63892-5070 63892-5070 Tool Kit (All “Y” Items) REF 1 11-18-4272 60702A103 Conductor Punch 1Y 2 11-18-4274 60702A105 Combination Anvil 1Y 3 11-18-4270 60702A101 Insulation Punch 1Y 4 11-18-4271 60702A102 Barrel Form Punch 1Y 5 11-18-4032 60705A106 Cut-Off Plunger 1Y 6 11-18-4033 60705A107 Cut-off Plunger Retainer 1Y 7 11-18-4276 60702A107 Rear Cut-Off Plunger and Wire Stop 1Y 8 11-18-4277 60702A108 Rear Cut-off Plunger Retainer 1Y Other Components 9 11-18-4034 60705A108 Front Plunger Striker 1 10 11-18-4083 60707-8 Feed Guide 1 11 11-18-4278 60702A109 Rear Plunger Striker 1 12 11-18-4279 60702A110 Tooling Washer 1 13 11-18-4282 60702A113 Rear Cover 1 14 11-24-1067 4996-4 Cut-off Plunger Spring 2 15 63803-5108 63803-5108 Conductor Bushing 1 Frame 16 63801-3201 63801-3201 Top 1 17 63801-3282 63801-3282 Base 1 18 63801-6550 63801-6550 Track 1 Hardware 19 N/A N/A M3 by 8 Long SHCS 2** 20 N/A N/A M4 by 8 Long SHCS 2** 21 N/A N/A M4 by 8 Long BHCS 2** 22 N/A N/A M8 by 20 Long BHCS 1** 23 N/A N/A #6-32 by 3/8” Long BHCS 1** 24 N/A N/A #6-32 by 3/8” Long SHCS 1** 25 N/A N/A #8-32 by 3/8” Long BHCS 4** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-638925000 Revision: A Release Date: 01-23-07 Revision Date: 01-23-07 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for Board-In Crimp Terminals Assembly Drawing 20 (2) 4 3 24 15 11 1 9 16 12 22 (2) 21 13 16 18 (2) 19 17 10 7 8 5 (2) 14 23 6 25 2 Doc No. ATS-638925000 Revision: A Release Date: 01-23-07 Revision Date: 01-23-07 (4) Figure 1 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for Board-In Crimp Terminals NOTES 1. 2. 3. 4. 5. Molex recommends an extra perishable tooling kit be maintained at your facility. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. Slugs, terminals, dirt, and oil should be kept clear of work area. Wear safety glasses at all times. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters -JTMF
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 Visit our Web site at http://www.molex.com Doc No. ATS-638925000 Revision: A Release Date: 01-23-07 Revision Date: 01-23-07 UNCONTROLLED COPY Page 5 of 5