0638926100

Mini-Mac Applicator for High Normal Force Female Crimp Terminals Mini-Mac Applicator Specification Sheet Order No. 63892-6100 FEATURES Œ Œ Œ Œ Œ Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: High Normal Force (HNF) Female Terminals. High Normal Force (HNF) Female Terminal, For 6.3 x 0.8mm (.248 x .031") Tabs, 12-16. Terminal Series No. Terminal Order No. 94518 94518-0400 94518-0401 Wire Size AWG mm² 16(2) 1.50 (2) 18 + 16 0.75 + 1.50 18 (2) 0.75 (2) 20+16 0.50+1.50 20+18 0.50+0.75 20 (2) 0.50 (2) Insulation Diameter mm In. 3.14 Max. .123 Max. 3.14 Max. .123 Max. 3.14 Max. .123 Max. 3.14 Max. .123 Max. 3.14 Max. .123 Max. 3.14 Max. .123 Max. Strip Length mm In. 5.00-5.50 .197-.216 5.00-5.50 .197-.216 5.00-5.50 .197-.216 5.00-5.50 .197-.216 5.00-5.50 .197-.216 5.00-5.50 .197-.216 DEFINITION OF TERMS The following illustration is a generic terminal representation and not an exact image of any terminal listed in the scope. BEND UP BRUSH BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB Doc No. ATS-638926100 Revision: A Release Date: 01-24-06 Revision Date: 01-24-06 CRIMP HEIGHT UNCONTROLLED COPY Page 1 of 6 Mini-Mac Applicator for High Normal Force Female Crimp Terminals Wire Feeding Orientation This Terminal and Connector Housing requires that the wires be crimped side by side to function properly, otherwise the housing and the latch may be damaged. It also may cause high insertion force to the header. See the following illustrations below. HOUSING 4.10 mm CRIMP 3.95 MAX. HOUSING HOUSING DAMAGED WIRES STACKED WIRES SIDE BY SIDE YES NO CRIMP SPECIFICATION Terminal Series No. 94518 Doc No. ATS-638926100 Revision: A Cut-off Tab Max. mm In. 0.60 .024 Bend up Bend down Twist Roll Degree Degree Terminal Series No. 94518 Bell mouth mm In. 0.20-0.40 .008-.016 3 3 Release Date: 01-24-06 Revision Date: 01-24-06 4 8 Conductor Brush mm In. 0.50-1.50 .020-.059 Punch Width (Ref) Conductor Insulation mm In mm In 2.75 .108 5.50 .216 UNCONTROLLED COPY Seam Seam shall not be open and no wire allowed out of the crimping area Page 2 of 6 Mini-Mac Applicator for High Normal Force Female Crimp Terminals After crimping, the crimp profiles should measure the following. Terminal Series No. 94518 Crimp Height Conductor Insulation (Ref.) 2 mm In. mm In. AWG mm 16+16 1.5+1.5 1.95-2.05 .077-.081 3.70-3.80 .146-.150 18+16 0.75+1.5 1.95-2.05 .077-.081 3.70-3.80 .146-.150 18+18 0.75+0.75 1.85-1.95 .073-.077 3.45-3.55 .136-.140 20+16 0.5+1.5 1.85-1.95 .073-.077 3.45-3.55 .136-.140 20+18 0.5+0.75 1.80-1.90 .070-.075 3.40-3.50 .134-.138 20+20 0.5+0.5 1.75-1.85 .068-.073 3.35-3.45 .132-.136 Wire Size Crimp Width (Ref.) Pull Force Minimum Conductor (Ref.) Insulation (Ref.) mm In. mm In. N Lb. 2.80-2.90 .110-.114 5.50-5.70 .216-.224 176.4 39.7 2.80-2.90 .110-.114 5.50-5.70 .216-.224 176.4 39.7 2.80-2.90 .110-.114 5.50-5.70 .216-.224 176.4 39.7 2.80-2.90 .110-.114 5.50-5.70 .216-.224 78.2 17.6 2.80-2.90 .110-.114 5.50-5.70 .216-.224 78.2 17.6 2.80-2.90 .110-.114 5.50-5.70 .216-.224 78.2 17.6 Pull Force should be measured with no influence from the insulation crimp. Pull force listed is for the smaller AWG wire, one wire only. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638926100 Revision: A Release Date: 01-24-06 Revision Date: 01-24-06 UNCONTROLLED COPY Page 3 of 6 Mini-Mac Applicator for High Normal Force Female Crimp Terminals PARTS LIST Mini-Mac Applicator 63892-6100 Item Order No Engineering No. Description Quantity Perishable Tooling 63892-6170 63892-6170 Tool Kit (All “Y” Items) REF 1 63470-0004 63470-0004 Conductor Punch 1Y 2 63832-0402 63832-0402 Conductor Anvil 1Y 3 63471-0006 63471-0006 Insulation Punch 1Y 4 63832-0408 63832-0408 Insulation Anvil 1Y 5 63832-0406 63832-0406 Front Cut-off Plunger 1Y 6 63443-0036 63443-0036 Front Cut-off Plunger Retainer 1Y Other Components 7 11-18-4083 60707-8 Feed Cover 1 8 63443-0009 63443-0009 Scrap Chute Front 1 9 63443-0025 63443-0025 Key Dual Carrier 1 10 63443-0062 63443-0062 Collar-8.0mm Long 1 11 63443-0090 63443-0090 Wire Stop 1 12 63443-1700 63443-1700 Z Spacer 1 13 63443-2214 63443-2214 14.0mm Spacer 1 14 63443-2310 63443-2310 3.5mm Spacer 1 15 63443-6123 63443-6123 Rear Cover 1 16 63700-0539 63700-0539 Cut-Off Plunger Spring 1 17 63700-3597 63700-3597 Compression Spring (Wire Locator) 1 18 63830-0505 63830-0505 Striker (Front Plunger) 1 19 63832-0407 63832-0407 Wire Locator 1 Frame 20 63801-3201 63801-3201 Top 1 21 63801-3281 63801-3281 Base 1 22 63801-4650 63801-4650 Track 1 Hardware 23 N/A N/A M3 by 6 Long FHCS 1** 24 N/A N/A M3 by 6 Long SHCS 2** 25 N/A N/A M4 by 6 Long SHCS 2** 26 N/A N/A M4 by 12 Long BHCS 2** 27 N/A N/A M4 by 50 Long SHCS 2** 28 N/A N/A M5 by 12 Long SHCS 1** 29 N/A N/A M8 by 30 Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-638926100 Revision: A Release Date: 01-24-06 Revision Date: 01-24-06 UNCONTROLLED COPY Page 4 of 6 Mini-Mac Applicator for High Normal Force Female Crimp Terminals Assembly Drawing 1 3 18 20 10 29 17 19 20 26 (2) 15 (2) 22 24 7 21 11 28 25 2 4 14 5 13 11 12 9 16 23 6 (2) 27 Doc No. ATS-638926100 Revision: A 8 Figure 1 25 Release Date: 01-24-06 Revision Date: 01-24-06 UNCONTROLLED COPY Page 5 of 6 Mini-Mac Applicator for High Normal Force Female Crimp Terminals NOTES 1. 2. 3. 4. 5. Molex recommends an extra perishable tooling kit be maintained at your facility. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. Slugs, terminals, dirt, and oil should be kept clear of work area. Wear safety glasses at all times. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters -JTMF
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 Visit our Web site at http://www.molex.com Doc No. ATS-638926100 Revision: A Release Date: 01-24-06 Revision Date: 01-24-06 UNCONTROLLED COPY Page 6 of 6