0638927000

Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal Mini-Mac Applicator Specification Sheet Order No. 63892-7000 FEATURES Œ Œ Œ Œ Œ Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: 2.36mm (.093") Diameter, Standard .093" Pin and Socket Crimp Terminal, 18-22 AWG Terminal Series No. 1380 1381 2151 2152 2273 4272 6271 Doc No. ATS-638927000 Revision: A Terminal Order No. 02-09-2116 02-09-2117 02-09-2127 02-09-1115 02-09-1116 02-09-1117 02-09-1129 02-09-1201 02-09-2201 02-09-1122 02-09-1151 02-09-1208 02-09-6122 02-09-6125 39-00-0283 02-09-5130 02-09-5143 39-00-0284 39-00-0285 02-09-1203 02-09-3202 02-09-1135 Release Date: 02-13-07 Revision Date: 02-13-07 39-00-0303 39-00-0305 40-01-1139 39-00-0309 39-00-0311 39-00-0312 40-01-1192 02-09-5203 02-09-6203 Wire Size AWG mm² Insulation Diameter mm In. Strip Length mm In. 18-22 0.80-0.35 3.05 Max. .120 Max. 3.96-5.54 .156-.218 18-22 0.80-0.35 3.05 Max. .120 Max. 3.96-5.54 .156-.218 18-22 18-22 18-22 18-22 18-22 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 0.80-0.35 3.05 Max. 3.05 Max. 3.05 Max. 3.05 Max. 3.05 Max. .120 Max. .120 Max. .120 Max. .120 Max. .120 Max. UNCONTROLLED COPY 3.96-5.54 3.96-5.54 3.96-5.54 3.96-5.54 3.96-5.54 .156-.218 .156-.218 .156-.218 .156-.218 .156-.218 Page 1 of 6 Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal DEFINITION OF TERMS C/L LOCATION BEND UP BELL MOUTH BRUSH ÆTERMINAL ROLLING SEAM INSULATION CRIMP CUT-OFF TAB TWISTING BEND DOWN STRIP LENGTH CONDUCTOR CRIMP C/L CRIMP HEIGHT ÆTerminal is to be centrally located between the two (2) cut-off tab edges by one half of the total cut-off tab tolerance. This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope. CRIMP SPECIFICATIONS Terminal Series No. Bell mouth mm In. 1380 1381 2151 2152 2273 4272 6271 Terminal Series No. Æ Cut-off Tab mm In. 3.53-3.69 .139-.145 3.53-3.69 .139-.145 3.53-3.69 .139-.145 3.53-3.69 .139-.145 3.53-3.69 .139-.145 3.53-3.69 .139-.145 3.53-3.69 .139-.145 Bend up Bend down Twist Roll Degree Degree 1380 1381 2151 2152 2273 4272 6271 Conductor Brush mm In. Punch Width (Ref) Conductor Insulation mm In. mm In. 1.70 .067 3.10 .122 1.70 .067 3.10 .122 1.70 .067 3.10 .122 1.70 .067 3.10 .122 1.70 .067 3.10 .122 1.70 .067 3.10 .122 1.70 .067 3.10 .122 Seam Seam shall not be open and no wire allowed out of the crimping area NOTE: Some of the specifications in these charts above are intentionally left blank due to the fact that the information does not currently exist. Doc No. ATS-638927000 Revision: A Release Date: 02-13-07 Revision Date: 02-13-07 UNCONTROLLED COPY Page 2 of 6 Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal After crimping, the conductor profile should measure the following. Terminal Series No. 1380 1381 2151 2152 2273 4272 6271 Wire Size AWG 18 20 22 18 20 22 18 20 22 18 20 22 18 20 22 18 20 22 18 20 22 2 mm 0.80 0.50 0.35 0.80 0.50 0.35 0.80 0.50 0.35 0.80 0.50 0.35 0.80 0.50 0.35 0.80 0.50 0.35 0.80 0.50 0.35 Conductor Crimp Height Crimp Width (REF) mm In. mm In. 1.40-1.47 .055-.058 1.30-1.37 .051-.054 1.22-1.30 .048-.052 1.40-1.47 .055-.058 1.30-1.37 .051-.054 1.22-1.30 .048-.052 1.40-1.47 .055-.058 1.30-1.37 .051-.054 1.22-1.30 .048-.052 1.40-1.47 .055-.058 1.30-1.37 .051-.054 1.22-1.30 .048-.052 1.40-1.47 .055-.058 1.30-1.37 .051-.054 1.22-1.30 .048-.052 1.40-1.47 .055-.058 1.30-1.37 .051-.054 1.22-1.30 .048-.052 1.40-1.47 .055-.058 1.30-1.37 .051-.054 1.22-1.30 .048-.052 Pull Force Minimum N Lb. 133.4 30.0 80.1 18.0 62.3 14.0 133.4 30.0 80.1 18.0 62.3 14.0 133.4 30.0 80.1 18.0 62.3 14.0 133.4 30.0 80.1 18.0 62.3 14.0 133.4 30.0 80.1 18.0 62.3 14.0 133.4 30.0 80.1 18.0 62.3 14.0 133.4 30.0 80.1 18.0 62.3 14.0 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638927000 Revision: A Release Date: 02-13-07 Revision Date: 02-13-07 UNCONTROLLED COPY Page 3 of 6 Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Doc No. ATS-638927000 Revision: A Mini-Mac Applicator 63892-7000 Engineering No. Description Quantity Perishable Tooling 63892-7070 63892-7070 Tool Kit (All “Y” Items) REF 11-18-5073 60800B106 Conductor Punch 1Y 11-18-5074 60800B107 Conductor Anvil 1Y 11-18-4873 60800A128 Insulation Punch 1Y 11-18-4813 60800A109 Insulation Anvil 1Y 11-18-4817 60800A113 Cut-Off Punch 1Y 11-18-4808 60800A104 Rear Cut-off Die 1Y Other Components 11-18-4809 60800A105 Tooling Washer 1 11-18-4810 60800A106 Rear Block 1 11-18-4811 60800A107 Compression Spring 1 11-18-4814 60800A110 Plunger 1 11-18-4815 60800A111 Guide Plate 1 11-18-4816 60800A112 Terminal Drag Plate 1 11-18-4818 60800A114 Mounting Block 1 11-18-4829 60800A125 Wire Stop 1 11-18-4848 60800A123 Spring Retainer 1 11-18-4849 60800A124 Wire Hold Down Spring 1 11-18-4894 60800A129 Knockout Blade 1 11-18-5005 60800D112 Hold Down Block 1 11-18-5006 60800D113 Spring Retainer 1 11-18-5007 60800D114 Compression Spring (Hold Down) 1 11-18-5008 60800D115 Hold Down Plunger 1 11-18-5015 60805A122 Front Cover 1 63803-5120 63803-5120 Conductor Bushing 1 Frame 63801-3201 63801-3201 Top 1 63801-3282 63801-3282 Base 1 63801-6550 63801-6550 Track 1 Hardware N/A N/A M3 by 6 Long SHCS 6** N/A N/A M3 by 25 Long SHCS 2** N/A N/A M4 by 6 Long BHCS 2** N/A N/A M4 by 8 Long BHCS 2** N/A N/A M4 by 10 Long BHCS 2** N/A N/A M4 by 20 Long SHCS 2** N/A N/A M5 by 10 Long SHCS 1** N/A N/A M8 by 20 Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Order No Release Date: 02-13-07 Revision Date: 02-13-07 UNCONTROLLED COPY Page 4 of 6 Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal Assembly Drawing 5 32 (2) 1 3 18 23 20 7 21 24 15 19 34 (2) 27 29 (2) 16 17 11 24 (2) 27 31 (2) 26 12 8 27 25 (2) 22 10 9 (2) 14 33 28 13 30 (2) 6 4 2 Figure 1 Doc No. ATS-638927000 Revision: A Release Date: 02-13-07 Revision Date: 02-13-07 UNCONTROLLED COPY Page 5 of 6 Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal NOTES 1. 2. 3. 4. 5. Molex recommends an extra perishable tooling kit be maintained at your facility. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. Slugs, terminals, dirt, and oil should be kept clear of work area. Wear safety glasses at all times. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters -JTMF
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 Visit our Web site at http://www.molex.com Doc No. ATS-638927000 Revision: A Release Date: 02-13-07 Revision Date: 02-13-07 UNCONTROLLED COPY Page 6 of 6