0638927100

Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal Mini-Mac Applicator Specification Sheet Order No. 63892-7100 FEATURES Œ Œ Œ Œ Œ Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: 2.36mm (.093") Diameter, Standard .093" Pin and Socket Crimp Terminal, 14-20 AWG Terminal Series No. 1189 1190 1450 1451 4550 6310 Doc No. ATS-638927100 Revision: A Terminal Order No. 02-09-1101 02-09-1102 02-09-3101 02-09-3103 02-09-5100 02-09-2101 02-09-4101 02-09-6100 02-09-2301 02-09-1301 02-09-1205 02-09-1209 Wire Size AWG mm² ÒÒInsulation Diameter mm In. 02-09-5102 39-00-0290 39-00-0071 39-00-0292 .065-.160 39-00-0135 39-00-0293 14 - 20 2.00-0.50 1.65-4.06 39-00-0281 50-29-1617 39-00-0282 02-09-6101 39-00-0298 .065-.160 39-00-0105 39-00-0300 14 - 20 2.00-0.50 1.65-4.06 39-00-0296 02-09-2302 02-09-2306 14 - 20 2.00-0.50 1.65-4.06 .065-.160 02-09-1302 14 - 20 2.00-0.50 1.65-4.06 .065-.160 02-09-5169 50-29-1618 14 - 20 2.00-0.50 1.65-4.06 .065-.160 02-09-5205 14 - 20 2.00-0.50 1.65-4.06 .065-.160 Specifications shown are for entire range of the terminal. This applicator is for 1.65-2.79mm (.065-.110”) wire insulation diameters. For wire insulation diameter 2.54-4.06mm (.110-.160”), applicator 63892-7300 is recommended. ÒÒ Release Date: 02-13-07 Revision Date: 02-13-07 UNCONTROLLED COPY Strip Length mm In. 3.96-5.54 .156-.218 3.96-5.54 .156-.218 3.96-5.54 3.96-5.54 3.96-5.54 3.96-5.54 .156-.218 .156-.218 .156-.218 .156-.218 Page 1 of 6 Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal DEFINITION OF TERMS C/L LOCATION BEND UP BELL MOUTH BRUSH ÆTERMINAL ROLLING SEAM INSULATION CRIMP CUT-OFF TAB TWISTING BEND DOWN STRIP LENGTH CONDUCTOR CRIMP C/L CRIMP HEIGHT ÆTerminal is to be centrally located between the two (2) cut-off tab edges by one half of the total cut-off tab tolerance. This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope. CRIMP SPECIFICATIONS Terminal Series No. Bell mouth mm In. 1189 1190 1450 1451 4550 6310 Terminal Series No. Æ Cut-off Tab mm In. 3.53-3.69 .139-.145 3.53-3.69 .139-.145 3.53-3.69 .139-.145 3.53-3.69 .139-.145 3.53-3.69 .139-.145 3.53-3.69 .139-.145 Bend up Bend down Twist Roll Degree Degree 1189 1190 1450 1451 4550 6310 Conductor Brush mm In. Punch Width (Ref) Conductor Insulation mm In. mm In. 230 .091 3.10 .122 230 .091 3.10 .122 230 .091 3.10 .122 230 .091 3.10 .122 230 .091 3.10 .122 230 .091 3.10 .122 Seam Seam shall not be open and no wire allowed out of the crimping area NOTE: Some of the specifications in these charts above are intentionally left blank due to the fact that the information does not currently exist. Doc No. ATS-638927100 Revision: A Release Date: 02-13-07 Revision Date: 02-13-07 UNCONTROLLED COPY Page 2 of 6 Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal After crimping, the conductor profile should measure the following. Terminal Series No. 1189 1190 1450 1451 4550 6310 Wire Size AWG 14 16 18 20 14 16 18 20 14 16 18 20 14 16 18 20 14 16 18 20 14 16 18 20 2 mm 2.00 1.30 0.80 0.50 2.00 1.30 0.80 0.50 2.00 1.30 0.80 0.50 2.00 1.30 0.80 0.50 2.00 1.30 0.80 0.50 2.00 1.30 0.80 0.50 Conductor Crimp Height Crimp Width (REF) mm In. mm In. 1.45-1.55 .057-.061 1.35-1.45 .053-.057 1.27-1.35 .050-.053 1.22-1.32 .048-.052 1.45-1.55 .057-.061 1.35-1.45 .053-.057 1.27-1.35 .050-.053 1.22-1.32 .048-.052 1.45-1.55 .057-.061 1.35-1.45 .053-.057 1.27-1.35 .050-.053 1.22-1.32 .048-.052 1.45-1.55 .057-.061 1.35-1.45 .053-.057 1.27-1.35 .050-.053 1.22-1.32 .048-.052 1.45-1.55 .057-.061 1.35-1.45 .053-.057 1.27-1.35 .050-.053 1.22-1.32 .048-.052 1.45-1.55 .057-.061 1.35-1.45 .053-.057 1.27-1.35 .050-.053 1.22-1.32 .048-.052 Pull Force Minimum N Lb. 177.9 40.0 155.6 35.0 133.4 30.0 80.0 18.0 177.9 40.0 155.6 35.0 133.4 30.0 80.0 18.0 177.9 40.0 155.6 35.0 133.4 30.0 80.0 18.0 177.9 40.0 155.6 35.0 133.4 30.0 80.0 18.0 177.9 40.0 155.6 35.0 133.4 30.0 80.0 18.0 177.9 40.0 155.6 35.0 133.4 30.0 80.0 18.0 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638927100 Revision: A Release Date: 02-13-07 Revision Date: 02-13-07 UNCONTROLLED COPY Page 3 of 6 Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Doc No. ATS-638927100 Revision: A Mini-Mac Applicator 63892-7100 Engineering No. Description Quantity Perishable Tooling 63892-7170 63892-7170 Tool Kit (All “Y” Items) REF 11-18-4805 60800A101 Conductor Punch 1Y 11-18-4872 60800A127 Conductor Anvil 1Y 11-18-4873 60800A128 Insulation Punch 1Y 11-18-4813 60800A109 Insulation Anvil 1Y 11-18-4817 60800A113 Cut-Off Punch 1Y 11-18-4808 60800A104 Rear Cut-off Die 1Y Other Components 11-18-4809 60800A105 Tooling Washer 1 11-18-4810 60800A106 Rear Block 1 11-18-4811 60800A107 Compression Spring 1 11-18-4814 60800A110 Plunger 1 11-18-4815 60800A111 Guide Plate 1 11-18-4816 60800A112 Terminal Drag Plate 1 11-18-4818 60800A114 Mounting Block 1 11-18-4829 60800A125 Wire Stop 1 11-18-4848 60800A123 Spring Retainer 1 11-18-4849 60800A124 Wire Hold Down Spring 1 11-18-4894 60800A129 Knockout Blade 1 11-18-5005 60800D112 Hold Down Block 1 11-18-5006 60800D113 Spring Retainer 1 11-18-5007 60800D114 Compression Spring (Hold Down) 1 11-18-5008 60800D115 Hold Down Plunger 1 11-18-5015 60805A122 Front Cover 1 63803-5120 63803-5120 Conductor Bushing 1 Frame 63801-3201 63801-3201 Top 1 63801-3282 63801-3282 Base 1 63801-6550 63801-6550 Track 1 Hardware N/A N/A M3 by 6 Long SHCS 6** N/A N/A M3 by 25 Long SHCS 2** N/A N/A M4 by 6 Long BHCS 2** N/A N/A M4 by 8 Long BHCS 2** N/A N/A M4 by 10 Long BHCS 2** N/A N/A M4 by 20 Long SHCS 2** N/A N/A M5 by 10 Long SHCS 1** N/A N/A M8 by 20 Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Order No Release Date: 02-13-07 Revision Date: 02-13-07 UNCONTROLLED COPY Page 4 of 6 Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal Assembly Drawing 5 32 (2) 1 3 18 23 20 7 21 24 15 19 34 (2) 27 29 (2) 16 17 11 24 (2) 27 31 (2) 26 12 8 27 25 (2) 22 10 9 (2) 14 33 28 13 30 (2) 6 4 2 Figure 1 Doc No. ATS-638927100 Revision: A Release Date: 02-13-07 Revision Date: 02-13-07 UNCONTROLLED COPY Page 5 of 6 Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal NOTES 1. 2. 3. 4. 5. Molex recommends an extra perishable tooling kit be maintained at your facility. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. Slugs, terminals, dirt, and oil should be kept clear of work area. Wear safety glasses at all times. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters -JTMF
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 Visit our Web site at http://www.molex.com Doc No. ATS-638927100 Revision: A Release Date: 02-13-07 Revision Date: 02-13-07 UNCONTROLLED COPY Page 6 of 6