0638929000

Mini-Mac Applicator for Disk Drive Power Connection System, Female Crimp Terminals Mini-Mac Applicator Application Tooling Specification Sheet Order No. 63892-9000 FEATURES




Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: Disk Drive Power Connection System, Female Crimp Terminal, 14-20 AWG. Terminal Series No. Terminal Order No. 8980-3 02-08-1201 Wire Size AWG mm² 14-20 2.00-0.50 Insulation Diameter Max. mm In. 3.06 .120 Strip Length mm In. 4.75-5.54 .187-.218 DEFINITION OF TERMS BEND UP BRUSH BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-638929000 Revision: C Release Date: 02-13-07 Revision Date: 07-20-10 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for Disk Drive Power Connection System, Female Crimp Terminals CRIMP SPECIFICATIONS Terminal Series No. 8980-3 Terminal Series No. Wire Size AWG mm² 14-20 2.00-0.50 Bell mouth (Ref.) mm In. 0.20-0.50 .008-.020 Bend up Bend down Twist Roll Degree 8980-3 6 3 Degree 8 4 Cut-off Tab mm In. 0.00-0.30 .000-.012 Punch Width (Ref) Conductor Insulation mm In. mm In. 2.30 090 3.125 .123 Conductor Brush mm In. 1.20-2.10 .047-.083 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 8980-3 Wire Size AWG 14 16 18 20 mm2 2.00 1.30 0.80 0.50 Conductor Insulation Pull Force Crimp Height Crimp Height Minimum mm In. mm In. N Lb. 1.47-1.52 .058-.060 177.9 40.0 1.37-1.42 .054-.056 155.7 35.0 1.29-1.35 .051-.053 133.4 30.0 1.22-1.27 .048-.050 80.1 18.0 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. NOTE: Some of the specifications in these charts above are intentionally left blank due to the fact that the information does not currently exist. Doc No: ATS-638929000 Revision: C Release Date: 02-13-07 Revision Date: 07-20-10 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for Disk Drive Power Connection System, Female Crimp Terminals PARTS LIST Mini-Mac Applicator 63892-9000 Item Order No Engineering No. Description Quantity Perishable Tooling 63892-9070 63892-9070 Tool Kit (All “Y” Items) REF 1 11-18-4628 60750A101 Conductor Punch 1Y 2 11-18-4629 60750A102 Combination Anvil 1Y 3 11-18-4630 60750A103 Insulation Punch 1Y 4 11-17-3076 7163-30 Front Cut-Off Plunger 1Y 5 11-17-3079 7163-33 Rear Cut-Off Plunger 1Y 6 11-18-4066 60710-6 Cut-Off Blade 1Y 7 11-18-4246 60707-18 Front Plunger Guide Block 1Y 8 11-18-4247 60707-19 Rear Plunger Guide Block 1Y Other Components 9 11-18-4081 60707-6 Front Plunger Striker 1 10 11-18-4082 60707-7 Back Plunger Striker 1 11 11-18-4083 60707-8 Feed Guide 1 12 11-18-4631 60750A104 Spacer 1 13 11-18-4632 60750A105 Rear Cover 1 14 11-18-5060 60707-21 Cut-Off Plunger Spring 2 15 63443-0090 63443-0090 Wire Stop 1 16 63803-5114 63803-5114 Conductor Bushing 1 Frame 17 63801-3201 63801-3201 Top 1 18 63801-3282 63801-3282 Base 1 19 63801-6550 63801-6550 Track 1 Hardware 20 N/A N/A M3 by 8 Long SHCS 2** 21 N/A N/A M4 by 6 Long SHCS 1** 22 N/A N/A M4 by 10 Long SHCS 2** 23 N/A N/A M4 by 20 Long SHCS 2** 24 N/A N/A M5 by 10 Long SHCS 1** 25 N/A N/A M8 by 20 Long BHCS 1** 26 N/A N/A #6-32 by 3/8” Long BHCS 4** 27 N/A N/A #8-32 by 1/4” Long SHCS 2** 28 N/A N/A #8-32 by 1/2” Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638929000 Revision: C Release Date: 02-13-07 Revision Date: 07-20-10 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for Disk Drive Power Connection System, Female Crimp Terminals Assembly Drawing 1 3 23 16 (2) 9 12 10 17 25 22 (2) 13 19 17 20 (2) 11 18 15 24 5 21 8 4 6 26 (4) 15 28 (2) 14 (2) 7 27 (2) 2 Doc No: ATS-638929000 Revision: C Release Date: 02-13-07 Revision Date: 07-20-10 Figure 1 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for Disk Drive Power Connection System, Female Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt, and oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. http://www.molex.com Doc No: ATS-638929000 Revision: C Release Date: 02-13-07 Revision Date: 07-20-10 UNCONTROLLED COPY Page 5 of 5