0638932000

Mini-Mac Applicator for Commoning Connector Crimp Terminals Mini-Mac Applicator Specification Sheet Order No. 63893-2000 FEATURES




Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: Commoning Connector Crimp Terminal, 18-22 AWG Terminal Series No. 1457 Terminal Order No. 05-02-0047 05-02-0056 05-02-0058 Wire Size AWG mm² Insulation Diameter mm In. 18-22 1.55-2.59 0.80-0.35 .061-.102 Strip Length mm In. 3.96-5.54 .156-.218 DEFINITION OF TERMS INSULATION CRIMP BEND UP ROLLING BELL MOUTH SEAM BRUSH BEND DOWN STRIP LENGTH CUT-OFF TAB TWISTING CONDUCTOR CRIMP CONDUCTOR CRIMP HEIGHT This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope. Doc No: ATS-638932000 Release Date: 02-21-07 Revision: B Revision Date: 03-18-09 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for Commoning Connector Crimp Terminals CRIMP SPECIFICATIONS Terminal Series No. Bell mouth mm In. 1457 Terminal Series No. Cut-off Tab Maximum mm In. .180 .007 Bend up Bend down Twist Roll Degree Degree 1457 Conductor Brush mm In. Punch Width (Ref) Conductor Insulation mm In. mm In. 1.925 .076 3.125 .123 Seam Seam shall not be open and no wire allowed out of the crimping area NOTE: Some of the specifications in these charts above are intentionally left blank due to the fact that the information does not currently exist. After crimping, the conductor profile should measure the following. Terminal Series No. 1457 Conductor Pull Force Crimp Height Crimp Width Minimum AWG mm2 mm In. mm In. N Lb. 18 0.80 1.37-1.42 .054-.056 133.44 30.0 20 0.50 1.32-1.37 .052-.054 80.07 18.0 22 0.35 1.29-1.35 .051-.053 62.28 14.0 Wire Size Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638932000 Release Date: 02-21-07 Revision: B Revision Date: 03-18-09 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for Commoning Connector Crimp Terminals PARTS LIST Mini-Mac Applicator 63893-2000 Item Order No Engineering No. Description Quantity Perishable Tooling 63893-2070 63893-2070 Tool Kit (All “Y” Items) REF 1 11-18-4291 60719-1 Conductor Punch 1Y 2 11-18-4284 60719-4 Combination Anvil 1Y 3 11-18-4292 60719-2 Insulation Punch 1Y 4 11-17-2136 7163-4 Cut-off Blade Rear 1Y 5 11-17-3076 7163-30 Front Cut-off Plunger 1Y 6 11-17-3079 7163-33 Rear Cut-off Plunger 1Y Other Components 7 11-18-4081 60707-6 Front Plunger Striker 1 8 11-18-4082 60707-7 Back Plunger Striker 1 9 11-18-4094 60709A11 Front Cover 1 10 11-18-4246 60707-18 Front Plunger Guide Block 1 11 11-18-4247 60707-19 Rear Plunger Guide Block 1 12 11-18-4285 60719-5 Cover Plate 1 13 11-18-4293 6070719-3 Insulation Punch Spacer 1 14 11-18-4298 60719-12 Hold Down Pad 1 15 19229-0132 23649-26 Cut-off Plunger Spring 2 16 63443-0090 63443-0090 Wire Stop 1 17 63803-5111 63803-5111 Conductor Bushing 1 Frame 18 63801-3201 63801-3201 Top 1 19 63801-3282 63801-3282 Base 1 20 63801-6550 63801-6550 Track 1 21 63860-2015 63860-2015 Drag Frame-Modifiied 1 Hardware 22 N/A N/A M3 by 8 Long SHCS 2** 23 N/A N/A M4 by 6 Long SHCS 1** 24 N/A N/A M4 by 12 Long BHCS 2** 25 N/A N/A M4 by 20 Long SHCS 2** 26 N/A N/A M5 by 14 Long SHCS 1** 27 N/A N/A M8 by 20 Long BHCS 1** 28 N/A N/A #6-32 by 3/8” Long BHCS 4** 29 N/A N/A #6-32 by 1/2” Long FHCS 1** 30 N/A N/A #6-32 Hex Jam Nut 1** 31 N/A N/A #8-32 by 3/8” Long BHCS 1** 32 N/A N/A #8-32 by 3/8” Long SHCS 2** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638932000 Release Date: 02-21-07 Revision: B Revision Date: 03-18-09 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for Commoning Connector Crimp Terminals Assembly Drawing 18 1 25 3 (2) 17 8 7 13 30 27 14 29 (2) 24 12 20 18 (2) 22 19 9 16 26 21 6 23 11 (2) 5 4 28 15 (4) 16 31 10 31 (2) 2 Doc No: ATS-638932000 Release Date: 02-21-07 Revision: B Revision Date: 03-18-09 Figure 1 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for Commoning Connector Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt, and oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-638932000 Release Date: 02-21-07 Revision: B Revision Date: 03-18-09 UNCONTROLLED COPY Page 5 of 5