0638933200

Mini-Mac Applicator for 2.36mm (.093”) Pin and Socket Crimp Terminals Mini-Mac Applicator Specification Sheet Order No. 63893-3200 FEATURES Œ Œ Œ Œ Œ Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: 2.36mm (.093") Pin and Socket Crimp Terminal Male and Female Crimp Terminal, 14-18 and 18 Doubles AWG. Terminal Series No. 41483 42183 63893-3000 Í63893-3100 63893-3200 Í63893-3300 Doc No. ATS-638933200 Revision: A Wire Size Insulation Diameter Strip Length AWG mm² mm In. mm In. 02-09-1153 14-18 2.00-0.80 2.36-3.56 .093-.140 4.32-4.95 .170-.195 02-09-1155 18 (2) 0.80 (2) See Note Below 4.32-4.95 .170-.195 02-09-2170 14-18 2.00-0.80 2.36-3.56 .093-.140 4.32-4.95 .170-.195 02-09-2172 18 (2) 0.80 (2) See Note Below 4.32-4.95 .170-.195 For optimum insulation crimp: the following applicators are recommended. Applicator is recommended for double crimping two 18 AWG wires, one having a maximum insulation diameter of 4.32mm (.170”) and one having a maximum insulation diameter of 2.79mm (.110”). Single wire crimping may produce a loose insulation crimp. Applicator should be used for insulation O.D. 2.36-4.57mm (.093-.180”) and 18 AWG SPT-3 wires. Applicator is recommended for double crimping two 18 AWG wires, with an insulation diameter of 2.36-3.56mm (.093-.140”) each. Single wire crimping may produce a loose insulation crimp. Applicator should be used for insulation O.D. 2.36-3.56mm (.093-.140”). Í Í Terminal Order No. Í Release Date: 02-23-07 Revision Date: 02-23-07 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for 2.36mm (.093”) Pin and Socket Crimp Terminals C/L DEFINITION OF TERMS ÆTERMINAL LOCATION BEND UP BELL MOUTH BRUSH ROLLING SEAM INSULATION CRIMP CUT-OFF TAB TWISTING BEND DOWN STRIP LENGTH CONDUCTOR CRIMP C/L CRIMP HEIGHT ÆTerminal is to be centrally located between the two (2) cut-off tab edges by one half of the total cut-off tab tolerance. This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope. CRIMP SPECIFICATIONS Terminal Series No. Bell mouth mm In. 41483 42138 Terminal Series No. Æ Cut-off Tab mm In. 3.53-3.69 .139-.145 3.53-3.69 .139-.145 Bend up Bend down Twist Roll Degree Degree 41483 42138 Conductor Brush mm In. Punch Width (Ref) Conductor Insulation mm In. mm In. 2.75 .108 3.875 .156 2.75 .108 3.875 .156 Seam Seam shall not be open and no wire allowed out of the crimping area NOTE: Some of the specifications in these charts above are intentionally left blank due to the fact that the information does not currently exist. After crimping, the conductor profile should measure the following. Terminal Series No. 41483 42138 Conductor Crimp Height Crimp width (REF) 2 mm In. mm In. AWG mm 14 2.00 1.68-1.78 .066-.070 2.79 .110 16 1.30 1.52-1.63 .060-.064 2.79 .110 18 0.80 1.45-1.52 .057-.060 2.79 .110 18 (2) 0.80 (2) 1.52-1.63 .060-.064 2.79 .110 14 2.00 1.68-1.78 .066-.070 2.79 .110 16 1.30 1.52-1.63 .060-.064 2.79 .110 18 0.80 1.45-1.52 .057-.060 2.79 .110 18 (2) 0.80 (2) 1.52-1.63 .060-.064 2.79 .110 Wire Size Pull Force Minimum N Lb. 177.9 40.0 155.6 35.0 133.4 30.0 133.4 30.0 177.9 40.0 155.6 35.0 133.4 30.0 133.4 30.0 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638933200 Revision: A Release Date: 02-23-07 Revision Date: 02-23-07 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for 2.36mm (.093”) Pin and Socket Crimp Terminals PARTS LIST Mini-Mac Applicator 63893-3200 Item Order No Engineering No. Description Quantity Perishable Tooling 63893-3270 63893-3270 Tool Kit (All “Y” Items) REF 1 11-18-5077 60816A106 Conductor Punch 1Y 2 11-18-4997 60816A107 Conductor Anvil 1Y 3 11-18-5330 60816D121 Insulation Punch 1Y 4 11-18-5331 60816D122 Insulation Anvil 1Y 5 11-18-4817 60800A113 Cut-Off Punch 1Y 6 11-18-4808 60800A104 Rear Cut-off Die Blade 1Y Other Components (REF 933250) 7 11-18-4810 60800A106 Rear Block 1 8 11-18-4811 60800A107 Compression Spring 1 9 11-18-4814 60800A110 Plunger 1 10 11-18-4815 60800A111 Guide Plate 1 11 11-18-4816 60800A112 Terminal Drag Plate 1 12 11-18-4818 60800A114 Mounting Block 1 13 11-18-4829 60800A125 Wire Stop 1 14 11-18-4848 60800A123 Spring Retainer 1 15 11-18-4849 60800A124 Wire Hold Down Spring 1 16 11-18-4894 60800A129 Knockout Spring 1 17 11-18-5005 60800D112 Hold Down Block 1 18 11-18-5006 60800D113 Spring Retainer 1 19 11-18-5007 60800D114 Compression Spring (Hold Down) 1 20 11-18-5008 60800A115 Hold Down Plunger 1 21 11-18-5015 60805A122 Front Cover 1 22 11-18-5117 60816A115 Tooling Washer 1 23 63803-5121 63803-5121 Conductor Bushing 1 Frame 24 63801-3201 63801-3201 Top 1 25 63801-3282 63801-3282 Base 1 26 63801-6550 63801-6550 Track 1 Hardware 27 N/A N/A M3 by 6 Long SHCS 6** 28 N/A N/A M3 by 25 Long SHCS 2** 29 N/A N/A M4 by 6 Long BHCS 2** 30 N/A N/A M4 by 8 Long BHCS 4** 31 N/A N/A M4 by 20 Long SHCS 2** 32 N/A N/A M5 by 10 Long SHCS 1** 33 N/A N/A M8 by 20 Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-638933200 Revision: A Release Date: 02-23-07 Revision Date: 02-23-07 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for 2.36mm (.093”) Pin and Socket Crimp Terminals Assembly Drawing 5 31 (2) 1 17 23 3 19 22 20 24 14 18 33 (2) 27 29 15 (2) 16 10 24 (2) 27 30 (2) 26 11 7 27 25 (2) 21 9 8 (2) 13 32 28 12 30 (2) 6 4 2 Figure 1 Doc No. ATS-638933200 Revision: A Release Date: 02-23-07 Revision Date: 02-23-07 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for 2.36mm (.093”) Pin and Socket Crimp Terminals NOTES 1. 2. 3. 4. 5. Molex recommends an extra perishable tooling kit be maintained at your facility. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. Slugs, terminals, dirt, and oil should be kept clear of work area. Wear safety glasses at all times. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters -JTMF
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 Visit our Web site at http://www.molex.com Doc No. ATS-638933200 Revision: A Release Date: 02-23-07 Revision Date: 02-23-07 UNCONTROLLED COPY Page 5 of 5