0638936000

Mini-Mac Applicator for 4.80mm (.189") Pitch Crimp Terminals Mini-Mac Applicator Specification Sheet Order No. 63893-6000 FEATURES Œ Œ Œ Œ Œ Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: 4.80mm (.189") Pitch Male and Female Crimp Terminal, 18-24 AWG. Terminal Series No. Terminal Order No. 08-70-0001 08-70-1011 08-70-0002 08-70-1013 5005 5006 39-00-0013 39-00-0015 Wire Size AWG mm² Insulation Diameter mm In. 18-24 0.80-0.20 1.30-3.00 .051-.118 2.70-3.30 .106-.130 18-24 0.80-0.20 1.30-3.00 .051-.118 2.70-3.30 .106-.130 DEFINITION OF TERMS BRUSH Strip Length mm In. BEND UP BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. ATS-63893-6000 Revision: A Release Date: 03-01-07 Revision Date: 03-01-07 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for 4.80mm (.189") Pitch Crimp Terminals CRIMP SPECIFICATIONS Bell mouth mm In. 0.20-0.50 .008-.020 0.20-0.50 .008-.020 Terminal Series No. 5005 5006 Terminal Series No. Bend up Bend down Twist Roll Degree 5005 5006 3 3 3 3 Cut-off Tab Maximum mm In. 0.30 .012 0.30 .012 4 4 Degree 15 15 Conductor Brush mm In. 0.00-1.00 .000-.040 0.00-1.00 .000-.040 Punch Width (Ref) Conductor Insulation mm In. mm In. 1.60 .063 2.80 .110 1.60 .063 2.80 .110 Seam Seam shall not be open and no wire allowed out of the crimping area NOTE: Some of the specifications in these charts above are intentionally left blank due to the fact that the information does not currently exist. After crimping, the conductor profile should measure the following. Terminal Series No. 5005 5006 Wire Size AWG 18 20 22 24 18 20 22 24 2 mm 0.80 0.50 0.35 0.20 0.80 0.50 0.35 0.20 Conductor Crimp Height Crimp Width (Ref.) mm In. mm In. 1.10-1.20 .043-.047 1.60 .063 1.01-1.11 .040-.044 1.60 .063 0.92-0.97 .036-.038 1.60 .063 0.83-0.88 .033-.035 1.60 .063 1.10-1.20 .043-.047 1.60 .063 1.01-1.11 .040-.044 1.60 .063 0.92-0.97 .036-.038 1.60 .063 0.83-0.88 .033-.035 1.60 .063 Pull Force Minimum N Lb. 97.86 22.00 66.72 15.00 53.38 12.00 35.59 8.00 97.86 22.00 66.72 15.00 53.38 12.00 35.59 8.00 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. ATS-63893-6000 Revision: A Release Date: 03-01-07 Revision Date: 03-01-07 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for 4.80mm (.189") Pitch Crimp Terminals PARTS LIST Mini-Mac Applicator 63893-6000 Item Order No Engineering No. Description Quantity Perishable Tooling 63893-6070 63893-6070 Tool Kit (All “Y” Items) REF 1 11-18-4734 60762A101 Conductor Punch 1Y 2 11-18-4735 60762A102 Combination Anvil 1Y 3 11-18-4736 60762A103 Insulation Punch 1Y 4 11-18-4652 60758A107 Front Cut-Off Plunger 1Y 5 11-18-4653 60758A108 Front Plunger Retainer 1Y Other Components (REF 936050) 6 11-18-4022 60704-10 Terminal Hold Down Adapter 1 7 11-18-4034 60705A108 Front Plunger Striker 1 8 11-18-4083 60707-8 Feed Gude 1 9 11-18-4739 60762A106 Tooling Washer 1 10 11-18-4741 60762A108 Spacer 1 11 11-18-4778 60762A113 Hold Down Pad 1 12 11-24-1067 4996-4 Cut-off Plunger Spring 1 13 63443-0090 63443-0090 Wire Stop 1 14 63443-6116 63443-6116 Rear Cover 1 15 63803-5123 63803-5123 Conductor Bushing 1 Frame 16 63801-3201 63801-3201 Top 1 17 63801-3282 63801-3282 Base 1 18 63801-6550 63801-6550 Track 1 Hardware 19 N/A N/A M3 by 8 Long SHCS 2** 20 N/A N/A M4 by 6 Long SHCS 1** 21 N/A N/A M4 by 12 Long BHCS 2** 22 N/A N/A M4 by 12 Long SHCS 2** 23 N/A N/A M5 by 12 Long SHCS 1** 24 N/A N/A M8 by 20 Long BHCS 1** 25 N/A N/A #6-32 by 3/8” Long BHCS 1** 26 N/A N/A #6-32 by 1/2” Long FHCS 1** 27 N/A N/A #6-32 Hex Jam Nut 1** 28 N/A N/A #8-32 by 3/8” Long BHCS 4** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-63893-6000 Revision: A Release Date: 03-01-07 Revision Date: 03-01-07 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for 4.80mm (.189") Pitch Crimp Terminals Assembly Drawing 16 1 22 (2) 15 3 6 7 27 9 11 24 26 (2) 21 14 16 18 (2) 19 17 8 13 23 10 20 4 2 12 28 13 (4) 5 25 Figure 1 Doc No. ATS-63893-6000 Revision: A Release Date: 03-01-07 Revision Date: 03-01-07 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for 4.80mm (.189") Pitch Crimp Terminals NOTES 1. 2. 3. 4. 5. Molex recommends an extra perishable tooling kit be maintained at your facility. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. Slugs, terminals, dirt, and oil should be kept clear of work area. Wear safety glasses at all times. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters -JTMF
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