0638938000

Mini-Mac Applicator for Board-In Crimp Terminals Mini-Mac Applicator Specification Sheet Order No. 63893-8000 FEATURES Œ Œ Œ Œ Œ Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for barrel crimp height and .063mm (.0025") for insulation height. See notes on Page 2. Independent adjustment rings allow users to quickly adjust the barrel or insulation crimp height without affecting each other. SCOPE Products: Board-In Crimp Terminal, 22-26 AWG. Terminal Series No. 42001 Terminal Order No. 40-01-0610 40-02-0601 40-08-0605 40-08-0606 Wire Size Insulation Diameter Max. Strip Length AWG mm² mm In. mm In. 22-26 0.12-0.35 1.52 .060 4.32-4.83 .170-.190 PC Board Hole “A” Diameter mm In. 1.29±.05 .051±.002 DEFINITION OF TERMS PC Board Hole A Diameter INSULATION CRIMP E D WIRE E E-E CONDUCTOR CRIMP 1.57 ± 0.20 mm (.062 ±-.008”) Thick PC Board F Figure 1 Doc No. ATS-638938000 Revision: A Release Date: 03-02-07 Revision Date: 03-02-07 Section E-E UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for Board-In Crimp Terminals CRIMP SPECIFICATIONS After crimping, the conductor profiles should measure the following (See Figure 1). Terminal Series No. 42001 ✹ Wire Size AWG 22 24 26 2 mm 0.35 0.20 0.12 Dimensions (Figure 1) D Max. E-E mm In mm In. 0.97 .038 1.12-1.19 .044-.047 0.97 .038 1.12-1.19 .044-.047 0.97 .038 1.12-1.19 .044-.047 F (Ref.) mm In. 0.97 .038 0.97 .038 0.97 .038 Pull Force Min. N 13.30 13.30 13.30 Lb. 3.0 3.0 3.0 The crimp on this terminal is not an electrical crimp; the final soldering operation is the electrical connection. This minimum force is what should be expected when pulling the terminal with both insulation and conductor crimped. Notes: 1 The Conductor crimp (D dimension on Figure 1) should be set at the maximum height to contain all wire strands, meet minimum pull, and fit into the PCB Hole. The insulation and barrel crimps are adjustable, by the cams (rings) on top of the Mini-Mac ram. The conductor crimp height is not adjustable. Shimming may be required of the conductor punch to optimize this for different wire types. Doc No. ATS-638938000 Revision: A Release Date: 03-02-07 Revision Date: 03-02-07 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for Board-In Crimp Terminals PARTS LIST Mini-Mac Applicator 63893-8000 Item Order No Engineering No. Description Quantity Perishable Tooling 63893-8070 63893-8070 Tool Kit (All “Y” Items) REF 1 11-18-4664 60757A104 Conductor Punch 1Y 2 11-18-4662 60757A102 Combination Anvil 1Y 3 11-18-4663 60757A103 Insulation Punch 1Y 4 11-18-4661 60757A101 Barrel Form Punch 1Y 5 11-18-4665 60757A105 Cut-Off Plunger and Wire Stop 1Y 6 11-18-4666 60757A106 Rear Plunger Retainer 1Y 7 11-18-4652 60758A107 Front Cut-Off Plunger 1Y 8 11-18-4653 60758A108 Front Plunger Retainer 1Y Other Components (REF 938050) 9 11-18-4034 60705A108 Front Plunger Striker 1 10 11-18-4083 60707-8 Feed Guide 1 11 11-18-4643 60755A108 Gathering Bar Spring 1 12 11-18-4654 60758A109 Tooling Washer 1 13 11-18-4667 60757A107 Rear Plunger Striker 1 14 11-18-4721 60757A114 Gathering Bar 1 15 11-24-1067 4996-4 Cut-off Plunger Spring 2 16 63443-6111 63443-6111 Rear Cover 1 17 63803-5116 63803-5116 Conductor Bushing 1 Frame 18 63801-3201 63801-3201 Top 1 19 63801-3282 63801-3282 Base 1 20 63801-6550 63801-6550 Track 1 Hardware 21 N/A N/A M3 by 8 Long SHCS 2** 22 N/A N/A M4 by 10 Long BHCS 2** 23 N/A N/A M4 by 16 Long SHCS 2** 24 N/A N/A M8 by 20 Long BHCS 1** 25 N/A N/A #6-32 by 3/8” Long BHCS 1** 26 N/A N/A #6-32 by 5/8” Long SHCS 2** 27 N/A N/A #8-32 by 3/8” Long BHCS 4** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-638938000 Revision: A Release Date: 03-02-07 Revision Date: 03-02-07 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for Board-In Crimp Terminals Assembly Drawing 13 23 (2) 17 4 3 26 1 9 18 12 (2) 11 24 14 22 16 (2) 20 (2) 18 21 19 10 5 6 7 (2) 15 25 8 27 (4) 2 Figure 1 Doc No. ATS-638938000 Revision: A Release Date: 03-02-07 Revision Date: 03-02-07 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for Board-In Crimp Terminals NOTES 1. 2. 3. 4. 5. Molex recommends an extra perishable tooling kit be maintained at your facility. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. Slugs, terminals, dirt, and oil should be kept clear of work area. Wear safety glasses at all times. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters -JTMF
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 Visit our Web site at http://www.molex.com Doc No. ATS-638938000 Revision: A Release Date: 03-02-07 Revision Date: 03-02-07 UNCONTROLLED COPY Page 5 of 5