0638939000

Mini-Mac Applicator for Mini KK® Crimp Terminals Mini-Mac Applicator Specification Sheet Order No. 63893-9000 FEATURES Œ Œ Œ Œ Œ Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: Mini KK® Crimp Terminals, 22-28 AWG. Terminal Series No. Terminal Order No 5659 08-70-0038 Wire Size AWG mm² 22-28 0.35-0.08 Insulation Diameter mm In. 1.20-1.70 .047-.067 Strip Length mm In. 2.54-3.17 .100-.125 DEFINITION OF TERMS BEND UP BRUSH BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. ATS-638939000 Release Date: 03-02-07 Revision: B Revision Date: 06-28-07 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for Mini KK® Crimp Terminals CRIMP SPECIFICATIONS Terminal Series No. 5659 Terminal Series No. 5659 Bell mouth (Ref) mm In. 0.20-0.50 .008-.020 Cut-off Tab Maximum mm In. 0.50 .020 Bend up Bend down Twist Roll Degree Degree 3 8 4 4 Conductor Brush mm In. 0.00-1.00 .000-.040 Punch Width (Ref) Conductor Insulation mm In. mm In. 1.40 .055 2.00 .079 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 5659 Wire Size AWG 22 24 26 28 mm2 0.35 0.20 0.12 0.08 Conductor Crimp Height Crimp Width (Ref.) mm In. mm In. 0.76-0.84 .030-.033 1.40 .055 0.74-0.79 .029-.031 1.40 .055 0.68-0.74 .027-.029 1.40 .055 .066-0.71 .026-.028 1.40 .055 Pull Force Minimum N Lb. 39.23 8.82 29.45 6.62 19.62 4.41 9.79 2.20 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638939000 Release Date: 03-02-07 Revision: B Revision Date: 06-28-07 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for Mini KK® Crimp Terminals PARTS LIST Mini-Mac Applicator 63893-9000 Item Order No Engineering No. Description Quantity Perishable Tooling 63893-9070 63893-9070 Tool Kit (All “Y” Items) REF 1 11-18-5162 60819A106 Conductor Punch 1Y 2 11-18-5163 60819A107 Combination Anvil 1Y 3 11-18-5164 60819A108 Insulation Punch 1Y 4 11-18-5108 60804A127 Cut-Off Plunger 1Y 5 11-18-5107 60804A126 Plunger Retainer 1Y Other Components (REF 939050) 6 11-18-4083 60707-8 Feed Guide 1 7 11-18-4898 60804A104 Anvil Mount 1 8 11-18-5109 60804A128 Front Plunger Striker 1 9 11-18-5111 60804A140 Knock-Out Blade 1 10 11-18-5114 60804A130 Scrap Deflector 1 11 11-18-5116 60804A141 Compression Spring (Knock-Out) 1 12 11-18-5146 60818A115 Tooling Washer 1 13 11-24-1067 4996-4 Cut-off Plunger Spring 1 14 63443-0090 63443-0090 Wire Stop 1 15 63443-6113 63443-6113 Rear Cover 1 16 63803-5105 63803-5105 Conductor Bushing 1 Frame 17 63801-3201 63801-3201 Top 1 18 63801-3282 63801-3282 Base 1 19 63801-6550 63801-6650 Track 1 Hardware 20 N/A N/A M3 by 8 Long SHCS 2** 21 N/A N/A M3 by 20 Long SHCS 2** 22 N/A N/A M4 by 6 Long SHCS 2** 23 N/A N/A M4 by 8 Long BHCS 2** 24 N/A N/A M4 by 12 Long BHCS 2** 25 N/A N/A M5 by 12 Long SHCS 1** 26 N/A N/A M8 by 20 Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-638939000 Release Date: 03-02-07 Revision: B Revision Date: 06-28-07 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for Mini KK® Crimp Terminals Assembly Drawing 17 1 16 3 8 12 26 11 24 (2) 9 15 17 19 20 (2) 18 14 6 25 22 4 13 7 21 (2) 23 (2) 14 2 22 5 Figure 1 10 Doc No. ATS-638939000 Release Date: 03-02-07 Revision: B Revision Date: 06-28-07 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for Mini KK® Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt, and oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No. ATS-638939000 Release Date: 03-02-07 Revision: B Revision Date: 06-28-07 UNCONTROLLED COPY Page 5 of 5