0638941200

Mini-Mac Applicator for Flat Blade Crimp Terminals Mini-Mac Applicator Application Tooling Specification Sheet Order No. 63894-1200 FEATURES




Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: Flat Blade Crimp Terminal, 20 AWG Double Crimp applications. Terminal Series No. 1508 Wire Size Insulation Diameter Max. Strip Length AWG mm² mm In. mm In. 05-06-0117 20 + 20 0.50+ 0.50 3.55 .140 3.96-5.35 .156-.218 For 16-20 AWG single wire applications 63894-1000 is recommended. For 14 AWG and double wire applications 63894-1100 is recommended. Terminal Order No DEFINITION OF TERMS BRUSH BEND UP BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-638941200 Release Date: 07-29-09 Revision: C Revision Date: 09-06-10 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for Flat Blade Crimp Terminals CRIMP SPECIFICATIONS Terminal Series No. Bell mouth mm In. Cut-off Tab Max. mm In. Conductor Brush mm In. 1508 Terminal Series No. Bend up Bend down Twist Roll Degree Degree 1508 Punch Width (Ref) Conductor Insulation mm In. mm In. 2.30 .091 4.25 .167 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 1508 Wire Size AWG 20 + 20 mm2 0.50+ 0.50 Conductor Crimp Height Crimp Width (Ref.) mm In. mm In. 1.52-1.62 .060-.064 2.32-2.42 .091-.095 Pull Force Minimum N Lb. 57.8 13.00 NOTE: Some of the specifications in these charts above are intentionally left blank due to the fact that the information does not currently exist. Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638941200 Release Date: 07-29-09 Revision: C Revision Date: 09-06-10 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for Flat Blade Crimp Terminals PARTS LIST Mini-Mac Applicator 63894-1200 Engineering No. Description Quantity Perishable Tooling 63894-1270 63894-1270 Tool Kit (All “Y” Items) REF 11-18-5061 60811A106 Conductor Punch 1Y 11-18-4896 60804A102 Conductor Anvil 1Y 11-18-5071 60811B108 Insulation Punch 1Y 11-18-5072 60811B109 Insulation Anvil 1Y 11-18-5376 60804F144 Front Cut-Off Plunger 1Y 11-18-5375 60804F143 Front Cut-Off Plunger Retainer 1Y Other Components 11-18-4083 60707-8 Feed Guide 1 11-18-5005 60800D112 Hold Down Block 1 11-18-5006 60800D113 Spring Retainer 1 11-18-5007 60800D114 Compression Spring (Hold Down) 1 11-18-5064 60811A111 Anvil Mount 1 11-18-5065 60811A115 Tooling Washer 1 11-18-5067 60811A121 Hold Down Plunger 1 11-18-5068 60811A122 Hold Down 1508 Terminal 1 11-18-5114 60804A130 Scrap Deflector 1 11-18-5115 60805A119 Wire Stop 1 11-18-5116 60804A141 Compression Spring (Knock out) 1 11-18-5374 60804F142 Knockout Blade 1 11-24-1067 4996-4 Cut Off Plunger Spring 1 63443-6125 63443-6125 Rear Cover 1 63803-5118 63803-5118 Conductor Bushing 1 63894-1101 63894-1101 Front Plunger Striker 1 Frame 63801-3201 63801-3201 Top 1 63801-3282 63801-3282 Base 1 63801-6550 63801-6550 Track 1 Hardware N/A N/A M2.5 by 6 Long SHCS 1** N/A N/A M3 by 6 Long SHCS 4** N/A N/A M3 by 20 Long SHCS 2** N/A N/A M4 by 6 Long SHCS 1** N/A N/A M4 by 8 Long BHCS 2** N/A N/A M4 by 12 Long BHCS 2** N/A N/A M4 by 16 Long SHCS 2** N/A N/A M5 by 14 Long SHCS 1** N/A N/A M8 by 20 Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Order No Doc No: ATS-638941200 Release Date: 07-29-09 Revision: C Revision Date: 09-06-10 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for Flat Blade Crimp Terminals Assembly Drawing (2) 23 32 8 1 10 21 3 26 13 22 14 9 12 34 27 (2) 17 30 18 (2) 20 23 25 27 (2) 24 16 7 5 33 19 31 (2) 11 28 (2) 2 4 Figure 1 29 6 15 Doc No: ATS-638941200 Release Date: 07-29-09 Revision: C Revision Date: 09-06-10 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for Flat Blade Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt, and oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. http://www.molex.com Doc No: ATS-638941200 Release Date: 07-29-09 Revision: C Revision Date: 09-06-10 UNCONTROLLED COPY Page 5 of 5