0638943000

Mini-Mac Applicator Board-In Connector Mini Crimp Pin Terminal Mini-Mac Applicator Specification Sheet Order No. 63894-3000 FEATURES Œ Œ Œ Œ Œ Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: Board-In Connector Mini Crimp Pin Terminal, 24-28 AWG. Terminal Series No. Terminal Order No. 5294 08-70-1041 Wire Size AWG 24-28 mm² 0.20-0.08 Insulation Diameter Maximum mm In. 1.50 .059 Strip Length mm 2.00-2.50 DEFINITION OF TERMS BRUSH In. .080-.098 BEND UP BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. ATS-638943000 Revision: A Release Date: 03-13-07 Revision Date: 03-13-07 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator Board-In Connector Mini Crimp Pin Terminal CRIMP SPECIFICATIONS Terminal Series No. 5294 Terminal Series No. Bell mouth mm In. 0.20-0.50 .008-.020 Cut-off Tab Maximum mm In. 0.30 .012 Bend up Bend down Twist Roll Degree Degree 3 8 5294 3 3 Conductor Brush mm In. 0.70 .028 Punch Width (Ref) Conductor Insulation mm In. mm In. 1.19 .047 1.32 .052 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Conductor Terminal Series No. 5294 Wire Size AWG 24 26 28 Crimp Height 2 mm 0.20 0.12 0.08 mm 0.76-0.81 0.69-0.74 0.66-0.71 In. .030-.032 .027-.029 .026-.028 Crimp Width mm In. Insulation (Ref) Crimp Height Crimp Width Maximum mm In. mm In. 1.65 .065 1.65 .065 1.65 .065 Pull Force Minimum N 29.42 19.61 9.79 Lb. 6.61 4.41 2.20 NOTE: Some of the specifications in these charts above are intentionally left blank due to the fact that the information does not currently exist. Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638943000 Revision: A Release Date: 03-13-07 Revision Date: 03-13-07 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator Board-In Connector Mini Crimp Pin Terminal PARTS LIST Mini-Mac Applicator 63894-3000 Item Order No Engineering No. Description Quantity Perishable Tooling 63894-3070 63894-3070 Tool Kit (All “Y” Items) REF 1 11-18-4424 60731A101 Conductor Punch 1Y 2 11-18-4425 60731A102 Combination Anvil 1Y 3 11-18-4426 60731A103 Insulation Punch 1Y 4 11-18-4032 60705A106 Front Cut-Off Plunger 1Y 5 11-18-4033 60705A107 Cut-off Plunger Retainer 1Y Other Components (REF 943050) 6 11-18-4034 60705A108 Front Plunger Striker 1 7 11-18-4083 60707-8 Feed Gude 1 8 11-18-4427 60731A104 Spacer 1 9 11-18-4429 60731A106 Tooling Washer 1 10 11-24-1067 4996-4 Cut-off Plunger Spring 1 11 63443-0090 63443-0090 Wire Stop 1 12 63443-6108 63443-6108 Rear Cover 1 13 63803-5128 63803-5128 Conductor Bushing 1 Frame 14 63801-3201 63801-3201 Top 1 15 63801-3282 63801-3282 Base 1 16 63801-6550 63801-6550 Track 1 Hardware 17 N/A N/A M3 by 8 Long SHCS 2** 18 N/A N/A M4 by 6 Long SHCS 1** 19 N/A N/A M4 by 12 Long BHCS 2** 20 N/A N/A M5 by 12 Long SHCS 1** 21 N/A N/A M8 by 20 Long BHCS 1** 22 N/A N/A #6-32 by 3/8” Long BHCS 1** 23 N/A N/A #8-32 by 3/8” Long BHCS 4** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-638943000 Revision: A Release Date: 03-13-07 Revision Date: 03-13-07 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator Board-In Connector Mini Crimp Pin Terminal Assembly Drawing 1 3 13 6 9 14 21 19 (2) 12 16 (2) 14 17 15 7 11 20 18 8 4 23 (4) 10 11 22 5 2 Doc No. ATS-638943000 Revision: A Release Date: 03-13-07 Revision Date: 03-13-07 Figure 1 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator Board-In Connector Mini Crimp Pin Terminal NOTES 1. 2. 3. 4. 5. Molex recommends an extra perishable tooling kit be maintained at your facility. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. Slugs, terminals, dirt, and oil should be kept clear of work area. Wear safety glasses at all times. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters -JTMF
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 Visit our Web site at http://www.molex.com Doc No. ATS-638943000 Revision: A Release Date: 03-13-07 Revision Date: 03-13-07 UNCONTROLLED COPY Page 5 of 5