0638944000

Mini-Mac Applicator for .093” Diameter Socket without Insulation Mini-Mac Applicator Specification Sheet Order No. 63894-4000 FEATURES Œ Œ Œ Œ Œ Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: .093” Diameter Socket without Insulation Crimp, 16-20 AWG. Terminal Series No. Wire Size Terminal Order No 42464 AWG 16-20 02-09-1651 mm² 1.31-0.51 Insulation Diameter Maximum mm In. 2.79 .110 Strip Length mm 3.96-5.33 In. .156-.218 DEFINITION OF TERMS BEND UP BRUSH BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-638944000 Revision: A Release Date: 07-25-07 Revision Date: 07-25-07 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for .093” Diameter Socket without Insulation CRIMP SPECIFICATIONS Terminal Series No. Bell mouth mm In. Cut-off Tab Maximum mm In. 0.13 .005 42464 Bend up Bend down Terminal Series No. Twist Degree Roll Degree 42464 Conductor Brush mm In. Punch Width (Ref) Conductor mm In 1.94 .076 Seam Seam shall not be open and no wire allowed out of the crimping area NOTE: Some of the specifications in these charts above are intentionally left blank due to the fact that the information does not currently exist. After crimping, the conductor profile should measure the following. Terminal Series No. 42464 Doc No: ATS-638944000 Revision: A Wire Size AWG 16 18 20 mm2 1.31 0.82 0.51 Conductor Crimp Height Crimp Width (Ref) mm In. mm In. 1.17-1.22 .046-.048 1.94 .076 1.12-1.17 .044-.046 1.94 .076 1.04-1.09 .041-.043 1.94 .076 Release Date: 07-25-07 Revision Date: 07-25-07 UNCONTROLLED COPY Pull Force Minimum N Lb. 133.4 30 111.2 25 66.7 15 Page 2 of 5 Mini-Mac Applicator for .093” Diameter Socket without Insulation PARTS LIST Mini-Mac Applicator 63894-4000 Item Order No Engineering No. Description Quantity Perishable Tooling 63894-4070 63894-4070 Tool Kit (All “Y” Items) REF 1 11-18-5264 60831A106 Conductor Punch 1Y 2 11-18-5292 60831A107 Conductor Anvil 1Y 3 11-18-5263 60831A104 Front Cut-Off Plunger 1Y 4 11-18-5265 60831A110 Front Cut-off Plunger Retainer 1Y Other Components (944050) 5 11-18-4083 60707-8 Feed Guide 1 6 11-18-4810 60800A106 Rear Block 1 7 11-18-4815 60800A111 Guide Plate 1 8 11-18-4818 60800A114 Anvil Mount 1 9 11-18-5006 60800D113 Spring Retainer 1 10 11-18-5007 60800D114 Compression Spring (Hold Down) 1 11 11-18-5008 60800D115 Hold Down Plunger 1 12 11-18-5012 60804A123 Wire Stop 1 13 11-18-5109 60804A128 Front Plunger Striker 1 14 11-18-5111 60804A140 Knockout Blade 1 15 11-18-5114 60804A130 Scrap Deflector 1 16 11-18-5116 60804A141 Compression Spring (Knock out) 1 17 11-18-5266 60831A115 Tooling Washer 1 18 11-18-5267 60831A124 Hold Down Block 1 19 11-24-1067 4996-4 Cut Off Plunger Spring 1 20 63803-5127 63803-5127 Conductor Bushing 1 Frame 21 63801-3201 63801-3201 Top 1 22 63801-3282 63801-3282 Base 1 23 63801-6550 63801-6550 Track 1 Hardware 24 N/A N/A M3 by 6 Long SHCS 1** 25 N/A N/A M3 by 8 Long SHCS 2** 26 N/A N/A M3 by 20 Long SHCS 2** 27 N/A N/A M4 by 6 Long SHCS 3** 28 N/A N/A M4 by 8 Long BHCS 2** 29 N/A N/A M4 by 10 Long BHCS 2** 30 N/A N/A M4 by 16 Long SHCS 2** 31 N/A N/A M5 by 14 Long SHCS 1** 32 N/A N/A M8 by 20 Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638944000 Revision: A Release Date: 07-25-07 Revision Date: 07-25-07 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for .093” Diameter Socket without Insulation Assembly Drawing (2) 21 30 1 18 10 20 13 11 17 32 9 24 (2) 16 27 (2) 14 7 (2) 29 21 23 6 25 22 (2) 12 5 3 31 19 28 (2) 8 26 2 (2) Figure 1 27 4 15 Doc No: ATS-638944000 Revision: A Release Date: 07-25-07 Revision Date: 07-25-07 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for .093” Diameter Socket without Insulation NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt, and oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-638944000 Revision: A Release Date: 07-25-07 Revision Date: 07-25-07 UNCONTROLLED COPY Page 5 of 5