0638950400

Mini-Mac Applicator for MX150L Crimp Terminals Mini-Mac Applicator Mechanical Feed Metal Strip Application Tooling Specification Sheet Order No. 63895-0400 FEATURES Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: MX150L Male and Female Crimp Terminals, 10-12 AWG. Terminal Series No. Terminal Order No. 19431 19434 19431-0001 19434-0001 Wire Size AWG mm² 10-12 5.26-3.31 10-12 5.26-3.31 Insulation Diameter mm In. 3.90-4.85 .153-.191 3.90-4.85 .153-.191 Strip Length mm In. 5.50-6.20 .217-.244 5.50-6.20 .217-.244 DEFINITION OF TERMS STRIP LENGTH CONDUCTOR BRUSH BELL MOUTH BEND UP ROLLING TWISTING WIRE ANGLE BEND DOWN WIRE CUT-OFF TAB Doc No: ATS-638950400 Revision: B CONDUCTOR CRIMP Release Date: 09-26-08 Revision Date: 08-31-12 SEAM UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for MX150L Crimp Terminals CRIMP SPECIFICATION Terminal Series No. 19431 19434 Terminal Series No. 19431 19434 Bend up Bend down Bell mouth mm In. 0.25-1.25 .010-.049 0.25-1.25 .010-.049 Twist Degree 2 2 Roll Degree 3 3 4 4 8 8 Cut-off Tab Maximum mm In. 0.50 .020 0.50 .020 Punch Width (Ref) Conductor Insulation mm In mm In 3.80 .150 5.00 .197 3.80 .150 5.00 .197 Conductor Brush mm In. 0.10-0.50 .004-.020 0.10-0.50 .004-.020 Wire Angle Degree 5° Maximum 5° Maximum Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following: Terminal Series No. Wire Size AWG 10 12 10 12 19431 19434 Terminal Series No. 19431 19434 mm2 5.26 3.31 5.26 3.31 Conductor Crimp Width Crimp Height (Ref.) mm In. mm In. 2.45-2.55 .096-.100 3.80 +/- .10 .150 +/- .004 2.05-2.15 .081-.085 3.80 +/- .10 .150 +/- .004 2.45-2.55 .096-.100 3.80 +/- .10 .150 +/- .004 2.05-2.15 .081-.085 3.80 +/- .10 .150 +/- .004 Wire Size AWG 10 12 10 12 mm2 5.26 3.31 5.26 3.31 Pull Force Minimum N 356.0 311.5 356.0 311.5 Lb. 80.0 70.0 80.0 70.0 Insulation Crimp Width Crimp Height (Ref.) mm In. mm In. 5.00 Max .197 Max 5.20 +/- .10 .205 +/- .004 4.50 Max .177 Max 5.10 +/- .10 .201 +/- .004 5.00 Max .197 Max 5.20 +/- .10 .205 +/- .004 4.50 Max .177 Max 5.10 +/- .10 .201 +/- .004 Tool Qualification Notes: 1. This applicator was qualified to the above specifications with UL1015 wire. 2. Pull Force should be measured with no influence from the insulation crimp. 3. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638950400 Revision: B Release Date: 09-26-08 Revision Date: 08-31-12 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for MX150L Crimp Terminals PARTS LIST Mini-Mac Applicator 63895-0400 Item Order No Engineering No. Description Quantity Perishable Tooling 63895-0470 63895-0470 Tool Kit (All “Y” Items) REF 1 63465-0042 63465-0042 Conductor Punch 1Y 2 63455-0029 63455-0029 Conductor Anvil 1Y 3 63472-0002 63472-0002 Insulation Punch 1Y 4 63445-5007 63445-5007 Insulation Anvil 1Y 5 63443-0037 63443-0037 Cut-off Plunger Front 1Y 6 63443-0038 63443-0038 Plunger Retainer Front 1Y Other Components 7 11-18-4083 60707-8 Feed Guide 1 8 11-24-1067 4996-4 Cut-Off Plunger Spring 1 9 63443-0009 63443-0009 Scrap Chute Front 1 10 63443-0024 63443-0024 Key 1 11 63443-0090 63443-0090 Wire Stop 1 12 63443-1728 63443-1728 Height Spacer (19.80mm) 1 13 63443-2207 63443-2207 Course Spacer (7.00mm) 1 14 63443-2208 63443-2208 Course Spacer (8.00mm) 1 15 63443-2314 63443-2314 Fine Spacer (3.70mm) 1 16 63443-6140 63443-6140 Rear Cover 1 17 63466-0508 63466-0508 Cut-off Plunger Striker Front 1 18 63890-0866 63890-0866 Collar-6.40 Long 1 19 63890-0995 63890-0995 Collar-4.05 Long 1 Frame 20 63801-3201 63801-3201 Top 1 21 63801-3281 63801-3281 Base 1 22 63801-4650 63801-4650 Track 1 Hardware 23 N/A N/A M3 by 6 Long FHCS 1** 24 N/A N/A M3 by 6 Long SHCS 2** 25 N/A N/A M4 by 6 Long SHCS 2** 26 N/A N/A M4 by 12 Long BHCS 2** 27 N/A N/A M4 by 50 Long SHCS 2** 28 N/A N/A M5 by 12 Long SHCS 1** 29 N/A N/A M8 by 30 Long BHCS 1** 30 N/A N/A 2mm by 5 Long Roll Pin 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638950400 Revision: B Release Date: 09-26-08 Revision Date: 08-31-12 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for MX150L Crimp Terminals Assembly Drawing 20 1 18 19 3 17 29 26 (2) 20 16 22 24 (2) 21 7 11 28 5 25 13 2 14 4 30 15 12 11 8 10 23 6 9 Figure 1 25 27 (2) Doc No: ATS-638950400 Revision: B Release Date: 09-26-08 Revision Date: 08-31-12 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for MX150L Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press with applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt, and oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000). CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-638950400 Revision: B Release Date: 09-26-08 Revision Date: 08-31-12 UNCONTROLLED COPY Page 5 of 5