0638950733

Mini-Mac Applicator for Female Flag QD Crimp Terminals Mini-Mac Applicator Application Tooling Specification Mechanical Feed-Front Metal Strip Order No. 63895-0700 FEATURES




Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: Quick Disconnect, Female, Flag, for 0.50-1.00mm² (18-20 AWG) Wire, Accepts 6.35mm (.250") by 0.81mm (.032") Tab Crimp Terminals. Terminal Series No. 94030 Terminal Order No. Wire Size Insulation Diameter IPC/WHMA-A620
Terminal (Max)

mm In. mm In. AWG mm² 1.00 18 0.80 94030-5000 94030-5001 2.60 .102 0.80 2.10-2.60 .083-.102 20 0.50 0.50
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.

Overall insulation OD specification for terminal. DEFINITION OF TERMS Strip Length mm In. 6.00-7.00 .236-.276 STRIP LENGTH SEAM CONDUCTOR CRIMP WIRE INSULATION CRIMP The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope. Doc No: ATS-638950700 Revision: A Release Date: 10-07-08 Revision Date: 10-07-08 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for Female Flag QD Crimp Terminals CRIMP SPECIFICATION After crimping, the crimp profiles should measure the following: Terminal Series No. 94030 Wire Size AWG 18 20 - mm2 1.00 0.80 0.80 0.50 0.50 Conductor Crimp Width Crimp Height Maximum mm In. mm In. 1.60-1.70 .063-.067 2.35 .093 1.50-1.60 .059-.063 2.35 .093 1.50-1.60 .059-.063 2.35 .093 1.40-1.50 .055-.059 2.35 .093 1.40-1.50 .055-.059 2.35 .093 Insulation Pull Force Crimp Width Minimum Crimp Height Maximum mm In. mm In. N Lb. 3.00-3.10 .118-.122 3.45 .136 156.9 35.27 2.90-3.00 .114-.118 3.45 .136 117.7 26.46 2.90-3.00 .114-.118 3.45 .136 117.7 26.46 2.80-2.90 .110-.114 3.45 .136 78.5 17.64 2.80-2.90 .110-.114 3.45 .136 78.5 17.64 * Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638950700 Revision: A Release Date: 10-07-08 Revision Date: 10-07-08 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for Female Flag QD Crimp Terminals PARTS LIST Mini-Mac Applicator 63895-0700 Item Order No Engineering No. Description Quantity Perishable Tooling 63895-0770 63895-0770 Tool Kit (All “Y” Items) REF 1 63475-0002 63475-0002 Conductor Punch-2.20pw 1Y 2 63895-0702 63895-0702 Anvil 1Y 3 63476-0002 63476-0002 Insulation Punch-3.20pw 1Y 4 63445-3242 63445-3242 Insulation Anvil 1Y 5 63895-0705 63895-0705 Cut Punch Left 1Y 6 63895-0706 63895-0706 Cut Punch Right 1Y 7 63895-0703 63895-0703 Cut-Off Die-Front 2Y 8 63895-0735 63895-0735 Lifter 1Y 9 63895-0734 63895-0734 Retainer Lifter 1Y Other Components (Ref. 50750) 10 11-18-5015 60805A122 Front Cover 1 11 11-24-1067 4996-4 Cut Off Plunger Spring 1 12 63443-2310 63443-2310 3.50mm Spacer 1 13 63600-2995 63600-2995 Compression Spring 2 14 63890-0042 63890-0042 Terminal Drag Cover 1 15 63890-0046 63890-0046 Rear Cover 1 16 63890-0866 63890-0866 Collar-6.40 Long 1 17 63895-0731 63895-0731 Guide Cut Punch 1 18 63895-0732 63895-0732 Key 37 1 19 63895-0733 63895-0733 Key 16 1 20 63895-0736 63895-0736 Wire Stop 1 21 63895-0737 63895-0737 Punch Spacer 3.65 1 22 63895-0738 63895-0738 Tooling Washer 1 Frame 23 63801-3201 63801-3201 Top 1 24 63801-3281 63801-3281 Base 1 25 63801-4650 63801-4650 Track 1 Hardware 26 N/A N/A M2.5 by 20 Long SHCS 2** 27 N/A N/A M3 by 6 Long FHCS 2** 28 N/A N/A M3 by 6 Long SHCS 4** 29 N/A N/A M4 by 12 Long BHCS 2** 30 N/A N/A M4 by 50 Long SHCS 2** 31 N/A N/A M8 by 35 Long BHCS 1** 32 N/A N/A 2.5mm by 8 Lg Roll Pin 3** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638950700 Revision: A Release Date: 10-07-08 Revision Date: 10-07-08 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for Female Flag QD Crimp Terminals Assembly Drawing 29 23 15 1 16 21 3 22 28 (2) 31 28 (2) 14 10 8 7 23 5 11 6 32 24 2 4 7 13 9 (2) 30 25 (2) 12 20 26 (2) 17 (2) 32 19 18 Doc No: ATS-638950700 Revision: A Release Date: 10-07-08 Revision Date: 10-07-08 Figure 1 27 (2) UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for Female Flag QD Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press with applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt, and oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000). CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-638950700 Revision: A Release Date: 10-07-08 Revision Date: 10-07-08 UNCONTROLLED COPY Page 5 of 5