0638951200

Mini-Mac Applicator CP2.8 and CPX2.8 Crimp Terminals Mini-Mac Applicator Application Tooling Specification Mechanical Feed-Front Metal Strip Order No. 63895-1200 FEATURES




Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: CP2.8 and CPX2.8 Receptacle Crimp Terminals, 0.50-1.00mm2 type ID and IR wire. Terminal Series No. 98910 64324 Wire Size and Type
Insulation Diameter Terminal Strip Length Order No. mm² Type mm In. mm In. 98910-1049 98910-1149 0.50-1.00 ID and IR 1.40-2.15 .055-.085 4.90-5.10 .193-.201 98910-2049 98910-2149 64324-1049 64324-1149 0.50-1.00 ID and IR 1.40-2.15 .055-.085 4.90-5.10 .193-.201 64324-2049 64324-2149
See crimp specification for the individual Insulation Diameter. DEFINITION OF TERMS BEND UP STRIP LENGTH 0.80 (REF) SEAL POSITION ROLLING CONDUCTOR BRUSH BELL MOUTH TWISTING BEND DOWN CONDUCTOR CRIMP WIRE CUT-OFF TAB SEAM SEAL The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope. Doc No: ATS-638951200 Revision: C Release Date: 10-21-08 Revision Date: 03-24-10 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator CP2.8 and CPX2.8 Crimp Terminals CRIMP SPECIFICATION Terminal Series No. 98910 64324 Bell mouth Cut-off Tab Maximum Conductor Brush mm In. mm In. mm In. 0.40-0.60 .016-.024 0.30 .012 0.20-0.60 .008-.024 0.40-0.60 .016-.024 0.30 .012 0.20-0.60 .008-.024 Not to exceed above the conductor crimp height. Bend up Bend down Terminal Series No. Twist Degree 98910 64324 2 2 Roll Degree 2 2 2 2 3 3 Punch Width (Ref) Conductor Insulation mm In mm In 2.00 .079 4.85 .191 2.00 .079 4.85 .191 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following: Terminal Series No. Wire Size mm2 0.50 0.75 1.00 0.50 0.75 1.00 98910 64324 Terminal Series No. Wire Size 98910 64324 mm2 0.50 0.75 1.00 0.50 0.75 1.00 Conductor Pull Force Minimum Crimp Height Crimp Width (Ref.) mm In. mm In. N Lb. 1.13-1.23 .044-.048 2.06 .081 70.0 15.7 1.18-1.28 .046-.050 2.06 .081 90.0 20.2 1.25-1.35 .049-.053 2.07 .081 115.0 25.8 1.13-1.23 .044-.048 2.06 .081 70.0 15.7 1.18-1.28 .046-.050 2.06 .081 90.0 20.2 2.07 .081 115.0 25.8 1.25-1.35 .049-.053
Insulation Diameter mm 1.40-1.70 1.60-1.90 1.75-2.15 1.40-1.70 1.60-1.90 1.75-2.15 In. .055-.067 .063-.075 .069-.085 .055-.067 .063-.075 .069-.085 Insulation Crimp Width Crimp Height (Ref.) Order No. Color mm In. mm In. 4.30-4.50 .169-.177 4.97 .195 0643251162 Red 4.40-4.60 .173-.181 4.99 .196 4.60-4.80 .181-.189 5.00 .197 4.30-4.50 .169-.177 4.97 .195 0643251162 Red 4.40-4.60 .173-.181 4.99 .196 4.60-4.80 .181-.189 5.00 .197 Single Wire Seal * Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638951200 Revision: C Release Date: 10-21-08 Revision Date: 03-24-10 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator CP2.8 and CPX2.8 Crimp Terminals PARTS LIST Mini-Mac Applicator 63895-1200 Engineering No. Description Quantity Perishable Tooling 63895-1270 63895-1270 Tool Kit (All “Y” Items) REF 63465-0061 63465-0061 Conductor Punch 1Y 63455-0063 63455-0063 Conductor Anvil 1Y 63463-0038 63463-0038 Insulation Punch 1Y 63456-0055 63456-0055 Insulation Anvil 1Y 63443-0037 63443-0037 Cut-off Plunger Front 1Y 63443-0038 63443-0038 Plunger Retainer Front 1Y Other Components 11-18-4094 60709A111 Feed Guide 1 63443-0009 63443-0009 Scrap Chute Front 1 63443-0024 63443-0024 Key 1 63443-0090 63443-0090 Wire Stop 1 63443-1712 63443-1712 18.20mm Height Spacer 1 63443-2201 63443-2201 1.00mm Course Spacer 1 63443-2214 63443-2214 14.00mm Course Spacer 1 63443-2312 63443-2312 3.60mm Fine Spacer 1 63443-6121 63443-6121 Rear Cover 1 63443-3701 63443-3701 Striker Screw 1 63443-3801 63443-3801 Front Plunger Striker 1 63700-0225 63700-0225 Compression Spring 1 63700-0539 63700-0539 Cut-Off Plunger Spring 1 63890-0063 63890-0063 Terminal Hold Down-For CP2.8 1 63890-0067 63890-0067 Holder Front 1 63890-0068 63890-0068 Holder Rear 1 63890-0866 63890-0866 Collar-6.40 Long 2 Frame 63801-3201 63801-3201 Top 1 63801-3281 63801-3281 Base 1 63801-4650 63801-4650 Track 1 Hardware N/A N/A M3 by 5 Long Flat Point SSS 2** N/A N/A M3 by 6 Long FHCS 1** N/A N/A M3 by 6 Long SHCS 2** N/A N/A M3 by 10 Long SHCS 1** N/A N/A M4 by 6 Long SHCS 2** N/A N/A M4 by 12 Long BHCS 2** N/A N/A M4 by 16 Long SHCS 2** N/A N/A M4 by 55 Long SHCS 2** N/A N/A M5 by 12 Long SHCS 1** N/A N/A M8 by 30 Long BHCS 1** N/A N/A 2mm by 8 Long Dowel Pin 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Doc No: ATS-638951200 Revision: C Order No Release Date: 10-21-08 Revision Date: 03-24-10 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator CP2.8 and CPX2.8 Crimp Terminals Assembly Drawing 18 33 (2) 24 1 3 30 37 23 22 23 21 17 27 (2) 20 36 32 (2) 24 16 15 26 (2) 29 25 10 7 35 12 31 14 5 2 13 4 19 11 10 9 28 Figure 1 6 34 (2) Doc No: ATS-638951200 Revision: C 31 8 Release Date: 10-21-08 Revision Date: 03-24-10 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator CP2.8 and CPX2.8 Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press with applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt, and oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000). CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-638951200 Revision: C Release Date: 10-21-08 Revision Date: 03-24-10 UNCONTROLLED COPY Page 5 of 5