0638952800

Mini-Mac Applicator for PV Solar Pin and Socket Crimp Terminals Mini-Mac Applicator Application Tooling Specification Sheet Order No. 63895-2800 FEATURES




Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: PV Solar Pin and Socket Crimp Terminal, 10-12 AWG and 6.00-4.00mm². Terminal Series No. Terminal Order No. 130196 130197 93302 93303 130196-0314 130197-0346 93302-0004 93303-0004 Wire Size AWG 10-12 10-12 10-12 10-12 mm² 6.00-4.00 6.00-4.00 6.00-4.00 6.00-4.00 Insulation Diameter (Maximum) mm In. 7.8 .31 7.8 .31 7.8 .31 7.8 .31 Strip Length mm 7.00-10.00 7.00-10.00 7.00-10.00 7.00-10.00 In. .276-.394 .276-.394 .276-.394 .276-.394 DEFINITION OF TERMS BEND UP STRIP LENGTH CONDUCTOR BRUSH BELL MOUTH SEAM ROLLING TWISTING WIRE CONDUCTOR CRIMP CUT-OFF TAB BEND DOWN The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. ATS-638952800 Revision: E Release Date: 02-16-11 Revision Date: 01-03-12 UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for PV Solar Pin and Socket Crimp Terminals CRIMP SPECIFICATIONS Wire Size AWG mm² 10 6.00 12 4.00 10 6.00 12 4.00 Terminal Series No. 130196 and 93302 130197 and 93303 Terminal Series No. 130196 and 93302 130197 and 93303 Bell mouth mm In. 0.20-1.50 .008-.059 0.20-1.50 .008-.059 0.20-1.50 .008-.059 0.20-1.50 .008-.059 Bend up Bend down Twist Roll Degree Degree 4 8 4 8 3 3 3 3 Cut-off Tab Maximum mm In. 0.50 .020 0.50 .020 0.50 .020 0.50 .020 Punch Width (Ref) Conductor mm In 3.80 .150 3.80 .150 Conductor Brush mm In. 1.00-3.00 .039-.118 1.00-3.00 .039-.118 1.00-3.00 .039-.118 1.00-3.00 .039-.118 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 130196 and 93302 130197 and 93303 Wire Size AWG mm2 10 6.00 12 4.00 10 6.00 12 4.00 Conductor Crimp Height mm In. 2.15-2.25 .085-.089 2.10-2.20 .083-.087 2.15-2.25 .085-.089 2.10-2.20 .083-.087 Pull Force Minimum N Lb. 356.0 80.0 312.0 70.1 356.0 80.0 312.0 70.1
Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638952800 Revision: E Release Date: 02-16-11 Revision Date: 01-03-12 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for PV Solar Pin and Socket Crimp Terminals PARTS LIST Mini-Mac Applicator 63895-2800 Engineering No. Description Quantity Perishable Tooling 63895-2870 63895-2870 Tool Kit (All “Y” Items) REF 63465-0078 63465-0078 Conductor Punch 1Y 1 63456-0079 63456-0079 Conductor Anvil 1Y 2 63443-0039 63443-0039 Front Cut-Off Plunger 1Y 3 63443-0040 63443-0040 Cut-off Plunger Retainer 1Y 4 Other Components 11-18-4083 60707-8 Front Cover 1 5 63443-0009 63443-0009 Scrap Chute 1 6 63443-0024 63443-0024 Lower Tooling Key 1 7 63443-0041 63443-0041 Plunger Striker 1 8 63443-0092 63443-0092 Wire Stop 1 9 63443-1711 63443-1711 Height Spacer 1 10 63443-2206 63443-2206 Course Spacer (6.00mm) 1 11 63443-2209 63443-2209 Course Spacer (9.00mm) 1 12 63443-2312 63443-2312 Fine Spacer (3.60mm) 2 13 63443-6135 63443-6135 Rear Cover 1 14 63600-1290 63600-1290 Washer 1 15 63700-0539 63700-0539 Cut-off Plunger Spring 1 16 63700-2793 63700-2793 Hold Down Plunger Spring 1 17 63801-4481 63801-4481 Hold Down Block 1 18 63801-4482 63801-4482 Spring Retainer 1 19 63801-4483 63801-4483 Hold Down Plunger 1 20 63801-4484 63801-4484 Hold-Down Pad 1 21 63803-5146 63803-5146 Collar-6.40 Long 1 22 Frame 63801-3201 63801-3201 Top 1 23 63801-3281 63801-3281 Base 1 24 63801-4650 63801-4650 Track 1 25 Hardware N/A N/A M3 by 5 Long SHCS 1** 26 N/A N/A M3 by 6 Long SHCS 2** 27 N/A N/A M3 by 6 Long FHCS 2** 28 N/A N/A M4 by 6 Long SHCS 2** 29 N/A N/A M4 by 12 Long BHCS 2** 30 N/A N/A M4 by 12 Long SHCS 2** 31 N/A N/A M4 by 50 Long SHCS 2** 32 N/A N/A M5 by 12 Long SHCS 1** 33 N/A N/A M8 by 30 Long BHCS 1** 34 N/A N/A 2mm by 5 Long Dowel Pin 1** 35 ** Available from an industrial supply company such as MSC (1-800-645-7270). Item Doc No. ATS-638952800 Revision: E Order No Release Date: 02-16-11 Revision Date: 01-03-12 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for PV Solar Pin and Socket Crimp Terminals Assembly Drawing 31 (2) 18 23 1 8 17 22 20 19 15 34 21 30 (2) 26 28 14 23 25 (2) 27 24 5 9 33 10 3 13 29 11 35 2 12 9 16 7 Figure 1 28 4 6 29 32 (2) Doc No. ATS-638952800 Revision: E Release Date: 02-16-11 Revision Date: 01-03-12 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for PV Solar Pin and Socket Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt, and oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator must only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower shut height. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. http://www.molex.com Doc No. ATS-638952800 Revision: E Release Date: 02-16-11 Revision Date: 01-03-12 UNCONTROLLED COPY Page 5 of 5