0638953300

Mini-Mac Applicator for Super Sabre Male Terminals Mini-Mac Applicator Application Tooling Specification Sheet Order No. 63895-3300 FEATURES      Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE Products: Super Sabre Male Terminal, 10-12 AWG UL1015 Terminal Series No. Terminal Order No. Wire Size Insulation Diameter (Reference) mm In. Strip Length AWG mm² mm 171826-0100 171826-8100 171826 10-12 NA 4.00-4.60 .157-.181 7.90-8.30 171826-0200 171826-8200 Note: Oiler (63801-7240) required to crimp terminals. See 63800-4900 FineAdjust Manual. In. .311-.327 DEFINITION OF TERMS STRIP LENGTH BELL MOUTH BEND UP CONDUCTOR BRUSH ROLLING TWISTING WIRE CUT-OFF TAB CONDUCTOR CRIMP HEIGHT Doc No. ATS-638953300 Revision: B Release Date: 10-25-13 Revision Date: 11-06-15 SEAM BEND DOWN UNCONTROLLED COPY Page 1 of 5 Mini-Mac Applicator for Super Sabre Male Terminals CRIMP SPECIFICATIONS Bell mouth mm In. Terminal Series No. 171826 Terminal Series No. 171826 0.60-1.20 Cut-off Tab Maximum mm In. .024-.047 0.15 Bend up Bend down Twist Roll Degree (Max) Degree (Max) 3 3 4 .006 Conductor Brush mm In. 0.50-2.00 Punch Width (Ref) Conductor mm In 8 4.30 .169 .020-.079 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 171826 Wire Size AWG mm2 10 NA 12 Conductor Crimp Height mm In. 2.62-2.72 .103-.107 2.23-2.33 .088-.092 Conductor Crimp Width mm In. 4.30-4.50 .169-.177 4.30-4.50 .169-.177 Pull Force Minimum N Lb. 356.0 80.0 311.5 70.0 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. 3. Oiler (63801-7240) required to crimp terminals to improve tooling life. See 63800-4900 FineAdjust Manual. Doc No. ATS-638953300 Revision: B Release Date: 10-25-13 Revision Date: 11-06-15 UNCONTROLLED COPY Page 2 of 5 Mini-Mac Applicator for Super Sabre Male Terminals PARTS LIST Mini-Mac Applicator 63895-3300 Engineering No. Description Quantity Perishable Tooling 63895-3370 63895-3370 Tool Kit (All “Y” Items) REF 63801-5522 63801-5522 Conductor Punch 1Y 1 63455-4301 63455-4301 Conductor Anvil 1Y 2 63443-0037 63443-0037 Front Cut-Off Plunger 1Y 3 63443-0038 63443-0038 Cut-off Plunger Retainer 1Y 4 Other Components 11-18-4083 60707-8 Front Cover 1 5 63443-0009 63443-0009 Scrap Chute 1 6 63443-0024 63443-0024 Lower Tooling Key 1 7 63443-0090 63443-0090 Wire Stop 1 8 63443-1715 63443-1715 18.50mm-Height Spacer 1 9 63443-2207 63443-2207 Course Spacer (7.00mm) 2 10 63443-2301 63443-2301 Fine Spacer (3.05mm) 1 11 63443-6121 63443-6121 Rear Cover 1 12 63466-0504 63466-0504 Plunger Striker 1 13 63600-1290 63600-1290 Washer 1 14 63700-0539 63700-0539 Cut-off Plunger Spring 1 15 63803-5133 63803-5133 Conductor Bushing 1 16 Frame 63801-3201 63801-3201 Top 1 17 63801-3281 63801-3281 Base 1 18 63801-4650 63801-4650 Track 1 19 Hardware N/A N/A M3 by 6 Long SHCS 2** 20 N/A N/A M3 by 6 Long FHCS 1** 21 N/A N/A M4 by 6 Long SHCS 2** 22 N/A N/A M4 by 12 Long BHCS 2** 23 N/A N/A M4 by 50 Long SHCS 2** 24 N/A N/A M5 by 12 Long SHCS 1** 25 N/A N/A M8 by 30 Long BHCS 1** 26 N/A N/A 2mm by 5 Long Dowel Pin 1** 27 ** Available from an industrial supply company such as MSC (1-800-645-7270). Item Doc No. ATS-638953300 Revision: B Order No Release Date: 10-25-13 Revision Date: 11-06-15 UNCONTROLLED COPY Page 3 of 5 Mini-Mac Applicator for Super Sabre Male Terminals Assembly Drawing 17 1 16 13 14 26 23 (2) 12 17 19 20 (2) 18 5 8 25 3 9 22 10 27 2 10 11 15 8 7 21 4 6 22 Figure 1 24 (2) Doc No. ATS-638953300 Revision: B Release Date: 10-25-13 Revision Date: 11-06-15 UNCONTROLLED COPY Page 4 of 5 Mini-Mac Applicator for Super Sabre Male Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt, and oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator must only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower shut height. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No. ATS-638953300 Revision: B Release Date: 10-25-13 Revision Date: 11-06-15 UNCONTROLLED COPY Page 5 of 5