0639000100

Fine Adjust Applicator for 2.50mm (.098") Pitch Splash Proof Crimp Terminal FineAdjust Applicator Specification Sheet Order No. 63900-0100 FEATURES





Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: 2.50mm (.098") Pitch Splash Proof Crimp Terminal, 20-22 AWG. Terminal Series No. Terminal Order No. Wire Size AWG mm² 20-22 0.50-0.35 20-22 0.50-0.35
Insulation Diameter mm 1.50-1.90 1.50-1.90 In. .059-075 .059-075 Strip Length mm In. 2.00-2.50 .078-.098 2.00-2.50 .078-.098 50038 50038-8000 50039 50039-8000 Note: Insulation OD: 1.50-1.70mm (.059-.067”) will achieve optimum IPC-A620 class 2 insulation crimps. Insulation OD: 1.70-1.90mm (.067-.075”) will not achieve optimum IPC-A620 class 2 insulation crimps.
DEFINITION OF TERMS BRUSH BEND UP BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639000100 Revision: A Release Date: 05-22-08 Revision Date: 05-22-08 UNCONTROLLED COPY Page 1 of 5 Fine Adjust Applicator for 2.50mm (.098") Pitch Splash Proof Crimp Terminal CRIMP SPECIFICATION Terminal Series No. 50038 50039 Terminal Series No. Bell mouth mm In. 0.00-0.30 .000-.012 0.00-0.30 .000-.012 Degree (Max) 2 0 2 0 Conductor Brush mm In. 0.10-0.90 .004-.035 0.10-0.90 .004-.035 Punch Width mm (Ref) Seam Conductor Insulation Degree (Max) mm In mm In Seam shall not be open 3 10 1.40 .055 1.80 .070 and no wire allowed out of the crimping area 3 10 1.40 .055 1.80 .070 Bend up Bend down Twist 50038 50039 Cut-off Tab Maximum mm In. 0.30 .012 0.30 .012 Roll After crimping, the conductor profile should measure the following. Terminal Series No. 50038 50039 Wire Size Conductor Crimp Height Pull Force Minimum AWG mm2 mm In. N Lb. 20 0.50 0.96-1.06 .038-.042 53.3 12.0 22 0.35 0.94-0.99 .037-.039 48.9 11.0 20 0.50 0.96-1.06 .038-.042 53.3 12.0 22 0.35 0.94-0.99 .037-.039 48.9 11.0 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639000100 Revision: A Release Date: 05-22-08 Revision Date: 05-22-08 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for 2.50mm (.098") Pitch Splash Proof Crimp Terminal PARTS LIST FineAdjust Applicator 63900-0100 Item Order No Engineering No. Description Quantity Perishable Tooling 63900-0170 63900-0170 Tool Kit (All “Y” Items) REF 1 63444-1407 63444-1407 Conductor Punch 1Y 2 63445-1426 63445-1426 Conductor Anvil 1Y 3 63446-1808 63446-1808 Insulation Punch 1Y 4 63445-1810 63445-1810 Insulation Anvil 1Y 5 63443-0002 63443-0002 Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components (000150) 7 11-17-0022 1739-21 Hold Down Spring 1 8 11-18-4083 60707-8 Feed Guide 1 9 11-24-1067 4996-4 Cut-off Plunger Spring 1 10 11-24-1149 4996-37 Shank 1 11 11-40-4039 8302-5 Front Plunger Striker 1 12 63443-0009 63443-0009 Scrape Chute 1 13 63443-0025 63443-0025 Lower Tooling Key 1 14 63443-0090 63443-0090 Wire Stop 1 15 63443-1719 63443-1719 18.90mm Height Spacer 1 16 63443-2213 63443-2213 13.00mm Coarse Spacer 1 17 63443-2302 63443-2302 3.10mm Spacer 1 18 63443-2314 63443-2314 3.70mm Fine Spacer 1 19 63443-6111 63443-6111 Rear Cover 1 20 63443-7001 63443-7001 Terminal Hold Down 1 Frame 21 63800-4901 63800-4901 Top 1 22 63801-3281 63801-3281 Base 1 23 63801-4650 63801-4650 Track 1 Hardware 24 N/A N/A M3 by 6 Long SHCS 2** 25 N/A N/A M3 by 6 Long FHCS 1** 26 N/A N/A M4 by 6 Long SHCS 2** 27 N/A N/A M4 by 12 Long BHCS 2** 28 N/A N/A M5 by 12 Long SHCS 1** 29 N/A N/A M4 by 50 Long SHCS 2** 30 N/A N/A #5-40 by 3/8 Long SHCS 1** 31 N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** 32 N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639000100 Revision: A Release Date: 05-22-08 Revision Date: 05-22-08 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for 2.50mm (.098") Pitch Splash Proof Crimp Terminal Assembly Drawing 21 31 32 3 7 11 27 10 (2) 19 20 1 30 (2) 24 8 5 21 23 9 22 6 12 14 26 28 26 17 29 (2) 2 16 18 Figure 1 14 15 13 4 Doc No: ATS-639000100 Revision: A 25 Release Date: 05-22-08 Revision Date: 05-22-08 UNCONTROLLED COPY Page 4 of 5 Fine Adjust Applicator for 2.50mm (.098") Pitch Splash Proof Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-639000100 Revision: A Release Date: 05-22-08 Revision Date: 05-22-08 UNCONTROLLED COPY Page 5 of 5