0639002800

FineAdjust for Mini-Fit Crimp Terminals FineAdjust Applicator Application Tooling Specification Sheet Order No. 63900-2800 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: Mini-Fit Jr.™ Mini-Fit HCS™, and Mini-Fit Plus HCS™ Crimp Terminal 16 AWG with large insulation OD’s. Terminal Series No. 5556 5558 44476 44478 44485 45750 46012 46018 46083 46098 Terminal Order No. 39-00-0077 39-00-0093 39-00-0141 39-00-0173 39-00-0198 39-00-0217 39-00-0081 39-00-0099 39-00-0147 98-00-0176 44476-3111 44478-3111 44485-3211 45750-3111 46012-3111 46012-3211 46018-3541 46083-3111 46083-3221 46098-3541 Doc No: ATS-639002800 Revision: E 39-00-0079 39-00-0112 39-00-0157 39-00-0179 39-00-0204 39-00-0447 39-00-0083 39-00-0124 39-00-0223 40-01-0855 44476-3211 44478-3211 44485-3311 45750-3211 46012-3141 46012-3241 39-00-0089 39-00-0118 39-00-0167 39-00-0185 39-00-0211 39-00-0095 39-00-0130 39-00-0449 44485-3411 46012-3151 46012-3251 46083-3121 46083-3211 Insulation Diameter IPC/WHMA-A620 (1) Terminal (2) AWG mm² mm In. mm In. Wire Size Strip Length mm In. 16 1.31 2.60-3.10 .102-.122 1.80-3.10 .071-.122 3.00-3.50 .118-.138 16 1.31 2.60-3.10 .102-.122 1.80-3.10 .071-.122 3.00-3.50 .118-.138 16 16 16 16 1.31 1.31 1.31 1.31 16 1.31 2.60-3.10 .102-.122 1.80-3.10 .071-.122 3.00-3.50 .118-.138 16 1.31 2.60-3.10 .102-.122 1.80-3.10 .071-.122 3.00-3.50 .118-.138 16 1.31 2.60-3.10 .102-.122 1.80-3.10 .071-.122 3.00-3.50 .118-.138 16 1.31 2.60-3.10 .102-.122 1.80-3.10 .071-.122 3.00-3.50 .118-.138 Release Date: 08-13-07 Revision Date: 07-09-14 2.60-3.10 2.60-3.10 2.60-3.10 2.60-3.15 .102-.122 .102-.122 .102-.122 .102-.122 1.80-3.10 1.80-3.10 1.80-3.10 1.80-3.15 .071-.122 .071-.122 .071-.122 .071-.124 UNCONTROLLED COPY 3.00-3.50 3.00-3.50 3.00-3.50 3.00-3.50 .118-.138 .118-.138 .118-.138 .118-.138 Page 1 of 6 FineAdjust for Mini-Fit Crimp Terminals Terminal Series No. Insulation Diameter IPC/WHMA-A620 (1) Terminal (2) AWG mm² mm In. mm In. Wire Size Terminal Order No. Strip Length mm In. 46134-3111 46134-3121 46134-3211 46134 16 1.31 2.60-3.10 .102-.122 1.80-3.10 .071-.122 3.00-3.50 .118-.138 46134-3221 (1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. (2) Overall insulation OD specification for terminal. Applicator 63900-3000 should be used for insulation O.D. 2.20-2.45mm (example UL1007). Applicator 63901-5300 should be used for insulation O.D. 1.80-2.20mm (example UL1429). DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. CRIMP SPECIFICATION Terminal Series No. 5556 5558 44476 44478 44485 45750 46012 46018 46083 46098 46134 Doc No: ATS-639002800 Revision: E Bell mouth mm In. 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 Release Date: 08-13-07 Revision Date: 07-09-14 Cut-off Tab Maximum mm In. 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 Conductor Brush mm In. 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 UNCONTROLLED COPY Page 2 of 6 FineAdjust for Mini-Fit Crimp Terminals Terminal Series No. Bend up Bend down Twist Degree 5556 5558 44476 44478 44485 45750 46012 46018 46083 46098 46134 5 5 5 5 5 5 5 5 5 5 5 2 2 2 2 2 2 2 2 2 2 2 5 5 5 5 5 5 5 5 5 5 5 Roll Degree 15 15 15 15 15 15 15 15 15 15 15 Punch Width (Ref) Conductor Insulation mm In. mm In. 1.90 .075 3.20 .126 1.90 .075 3.20 .126 1.90 .075 3.20 .126 1.90 .075 3.20 .126 1.90 .075 3.20 .126 1.90 .075 3.20 .126 1.90 .075 3.20 .126 1.90 .075 3.20 .126 1.90 .075 3.20 .126 1.90 .075 3.20 .126 1.90 .075 3.20 .126 Seam Seam shall not be open And no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following: Terminal Series No. Wire Size AWG 16 16 16 16 16 16 16 16 16 16 16 5556 5558 44476 44478 44485 45750 46012 46018 46083 46098 46134 mm2 1.31 1.31 1.31 1.31 1.31 1.31 1.31 1.31 1.31 1.31 1.31 Conductor Crimp Height Crimp Width (Ref) mm In. mm In. 1.14-1.24 .045-.049 1.97 .078 1.14-1.24 .045-.049 1.97 .078 1.14-1.24 .045-.049 1.97 .078 1.14-1.24 .045-.049 1.97 .078 1.14-1.24 .045-.049 1.97 .078 1.14-1.24 .045-.049 1.97 .078 1.14-1.24 .045-.049 1.97 .078 1.14-1.24 .045-.049 1.97 .078 1.14-1.24 .045-.049 1.97 .078 1.14-1.24 .045-.049 1.97 .078 1.14-1.24 .045-.049 1.97 .078 Pull Force Minimum N Lb. 68.4 15.4 68.4 15.4 68.4 15.4 68.4 15.4 68.4 15.4 68.4 15.4 68.4 15.4 68.4 15.4 68.4 15.4 68.4 15.4 68.4 15.4 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639002800 Revision: E Release Date: 08-13-07 Revision Date: 07-09-14 UNCONTROLLED COPY Page 3 of 6 FineAdjust for Mini-Fit Crimp Terminals PARTS LIST FineAdjust Applicator 63900-2800 Item Order No Engineering No. Description Quantity Perishable Tooling 63900-2870 63900-2870 Tool Kit (All “Y” Items) REF 1 63444-1909 63444-1909 Conductor Punch 1Y 2 63445-1943 63445-1943 Conductor Anvil 1Y 3 63446-3208 63446-3208 Insulation Punch 1Y 4 63445-3211 63445-3211 Insulation Anvil 1Y 5 63443-0002 63443-0002 Cut-Off Plunger Front 1Y 6 63443-0012 63443-0012 Plunger Retainer Front 1Y Other Components 7 11-18-4083 60707-8 Feed Guide 1 8 11-24-1067 4996-4 Cut-Off Plunger Spring 1 9 11-40-4039 8302-5 Plunger Striker 1 10 63443-0009 63443-0009 Front Scrap Chute 1 11 63443-0024 63443-0024 Key 1 12 63443-0090 63443-0090 Wire Stop 1 13 63443-1717 63443-1717 Height Spacer (18.70mm) 1 14 63443-2216 63443-2216 Coarse Spacer (16.00mm) 1 15 63443-2302 63443-2302 Fine Spacer (3.10mm) 1 16 63443-6111 63443-6111 Rear Cover 1 Frame 17 63800-4901 63800-4901 Top 1 18 63801-3281 63801-3281 Base 1 19 63801-4650 63801-4650 Track 1 Hardware 20 N/A N/A M3 by 6 Long SHCS 2** 21 N/A N/A M3 by 6 Long FHCS 1** 22 N/A N/A M4 by 6 Long SHCS 2** 23 N/A N/A M4 by 12 Long BHCS 2** 24 N/A N/A M4 by 50 Long SHCS 2** 25 N/A N/A M5 by 12 Long SHCS 1** 26 N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** 27 N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639002800 Revision: E Release Date: 08-13-07 Revision Date: 07-09-14 UNCONTROLLED COPY Page 4 of 6 FineAdjust for Mini-Fit Crimp Terminals Assembly Drawing 17 26 27 3 1 9 23 (2) 16 17 19 20 (2) 18 12 7 25 5 22 2 4 8 14 15 6 12 13 11 Figure 1 21 24 (2) Doc No: ATS-639002800 Revision: E 10 22 Release Date: 08-13-07 Revision Date: 07-09-14 UNCONTROLLED COPY Page 5 of 6 FineAdjust for Mini-Fit Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Visit our Web site at http://www.molex.com Doc No: ATS-639002800 Revision: E Release Date: 08-13-07 Revision Date: 07-09-14 UNCONTROLLED COPY Page 6 of 6