0639005200

Fine Adjust Applicator for 2.00mm (.079") Pitch Wire-to-Board Crimp Terminals FineAdjust Applicator Specification Sheet Order No. 63900-5200 FEATURES





Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: 2.00mm (.079") Pitch Wire-to-Board Crimp Terminal, 24-30 AWG. Terminal Series No. 50212 50394 59354 Insulation Diameter Strip Length IPC/WHMA-A620
Terminal

AWG mm² mm In. mm In. mm In. 50212-8000 39-00-0424 24-30 0.20-0.05 0.92-1.30 .036-.051 0.80-1.40 .031-.055 1.30-1.80 .051-.071 50394-8051 50394-8099 50394-8052 50394-8999 24-30 0.20-0.05 0.92-1.30 .036-.051 0.80-1.40 .031-.055 1.30-1.80 .051-.071 50394-8054 59354-8081 59354-8099 24-30 0.20-0.05 0.92-1.30 .036-.051 0.80-1.40 .031-.055 1.30-1.80 .051-.071
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.

Overall insulation OD specification for terminal. Terminal Order No. Wire Size DEFINITION OF TERMS BRUSH BEND UP BELL MOUTH ROLLING SEAM CONDUCTOR CRIMP INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639005200 Revision: C Release Date: 08-17-07 Revision Date: 04-08-09 UNCONTROLLED COPY Page 1 of 5 Fine Adjust Applicator for 2.00mm (.079") Pitch Wire-to-Board Crimp Terminals CRIMP SPECIFICATION Bell mouth mm In. 0.05-0.35 .002-.014 0.05-0.35 .002-.014 0.05-0.35 .002-.014 Terminal Series No. 50212 50394 59354 Terminal Series No. Cut-off Tab Maximum mm In. 0.20 .008 0.20 .008 0.20 .008 Bend up Bend down Twist Roll Degree 50212 50394 59354 4 4 4 3 3 3 Degree 3 4 3 4 3 4 Conductor Brush mm In. 0.00-0.50 .000-.020 0.00-0.50 .000-.020 0.00-0.50 .000-.020 Punch Width (Ref) Seam Conductor Insulation mm In mm In Seam shall not be open 1.00 .039 1.40 .055 and no wire allowed out 1.00 .039 1.40 .055 of the crimping area 1.00 .039 1.40 .055 After crimping, the conductor profile should measure the following. Terminal Series No. 50212 50394 59354 Wire Size AWG mm2 24 0.20 26 0.12 28 0.08 30 0.05 24 0.20 26 0.12 28 0.08 30 0.05 24 0.20 26 0.12 28 0.08 30 0.05 Conductor Crimp Height mm In. 0.60-0.65 .024-.026 0.59-0.64 .023-.025 0.56-0.61 .022-.024 0.53-0.58 .021-.023 0.60-0.65 .024-.026 0.59-0.64 .023-.025 0.56-0.61 .022-.024 0.53-0.58 .021-.023 0.60-0.65 .024-.026 0.59-0.64 .023-.025 0.56-0.61 .022-.024 0.53-0.58 .021-.023 Pull Force Minimum N Lb. 29.3 6.60 19.6 4.40 9.8 2.20 4.9 1.10 29.3 6.60 19.6 4.40 9.8 2.20 4.9 1.10 29.3 6.60 19.6 4.40 9.8 2.20 4.9 1.10 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639005200 Revision: C Release Date: 08-17-07 Revision Date: 04-08-09 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for 2.00mm (.079") Pitch Wire-to-Board Crimp Terminals PARTS LIST FineAdjust Applicator 63900-5200 Item Order No Engineering No. Description Quantity Perishable Tooling 63900-5270 63900-5270 Tool Kit (All “Y” Items) REF 1 63444-1003 63444-1003 Conductor Punch 1Y 2 63445-1013 63445-1013 Conductor Anvil 1Y 3 63446-1430 63446-1430 Insulation Punch 1Y 4 63445-1405 63445-1405 Insulation Anvil 1Y 5 63443-0003 63443-0003 Front Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components(REF 005250) 7 11-18-4083 60707-8 Feed Guide 1 8 11-24-1067 4996-4 Cut-Off Plunger Spring 1 9 11-40-4039 8302-5 Plunger Striker 1 10 63443-0009 63443-0009 Front Scrap Chute 1 11 63443-0024 63443-0024 Key 1 12 63443-0090 63443-0090 Wire Stop 1 13 63443-1703 63443-1703 17.30mm Height Spacer 1 14 63443-2217 63443-2217 17.00mm Coarse Spacer 1 15 63443-2308 63443-2308 3.40mm Fine Spacer 1 16 63443-6111 63443-6111 Rear Cover 1 Frame 17 63800-4901 63800-4901 Top 1 18 63801-3281 63801-3281 Base 1 19 63801-4650 63801-4650 Track 1 Hardware 20 N/A N/A M3 by 6 Long SHCS 2** 21 N/A N/A M3 by 6 Long FHCS 1** 22 N/A N/A M4 by 6 Long SHCS 2** 23 N/A N/A M4 by 12 Long BHCS 2** 24 N/A N/A M4 by 50 Long SHCS 2** 25 N/A N/A M5 by 12 Long SHCS 1** 26 N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** 27 N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639005200 Revision: C Release Date: 08-17-07 Revision Date: 04-08-09 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for 2.00mm (.079") Pitch Wire-to-Board Crimp Terminals Assembly Drawing 17 26 27 3 23 (2) 1 9 16 17 19 (2) 20 18 7 12 25 15 22 2 5 4 8 14 6 12 13 11 21 24 (2) 10 22 Doc No: ATS-639005200 Revision: C Release Date: 08-17-07 Revision Date: 04-08-09 Figure 1 UNCONTROLLED COPY Page 4 of 5 Fine Adjust Applicator for 2.00mm (.079") Pitch Wire-to-Board Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-639005200 Revision: C Release Date: 08-17-07 Revision Date: 04-08-09 UNCONTROLLED COPY Page 5 of 5