0639012800

Fine Adjust Applicator for Sabre™ Flat Blade Crimp Terminal FineAdjust Applicator Specification Sheet Order No. 63901-2800 FEATURES





Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: Sabre™ Flat Blade Crimp Terminal-18-20 AWG, UL1056 and SPT-3 wires. Terminal Series No. Wire Size *Insulation Diameter AWG mm² mm In. 43374-3001 18-20 0.80-0.50 3.98-4.57 .157-.180 43375-3001 18-20 0.80-0.50 3.98-4.57 .157-.180 *Insulation crimp to meet IPC/WHMA-A-620 Class 2 compliance. Note: Terminal will accommodate the UL1056 and SPT-3 wires. For UL1015 wires use Applicator 63901-2700. SPT-3 wire is only available in 18 AWG. Terminal Order No. 43374 43375 Strip Length mm In. 3.96-5.54 .156-.218 3.96-5.54 .156-.218 DEFINITION OF TERMS BRUSH BEND UP BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope. Doc No. ATS-639012800 Revision: B Release Date: 07-15-09 Revision Date: 01-26-10 UNCONTROLLED COPY Page 1 of 5 Fine Adjust Applicator for Sabre™ Flat Blade Crimp Terminal CRIMP SPECIFICATION Bell mouth Terminal Series No. 43374 43375 Terminal Series No. mm In. 0.20-0.50 .008-.020 Bend up Bend down Degree (Max) 43374 43375 3 3 Cut-off Tab Maximum mm In. 0.30 .012 Conductor Brush Maximum mm In. 0.76 .030 Punch Width (Ref) Seam Conductor Insulation Degree (Max) mm In mm In Seam shall not be open and no wire allowed out 4 8 2.00 .079 4.80 .189 of the crimping area Twist Roll After crimping, the conductor profile should measure the following. Terminal Series No. 43374 43375 Insulation Crimp Height (Ref) AWG mm2 mm In. mm In. 18 0.80 1.16-1.26 .046-.050 4.20 .165 20 0.50 1.10-1.20 .043-.047 3.90 .154 18 0.80 1.16-1.26 .046-.050 4.20 .165 20 0.50 1.10-1.20 .043-.047 3.90 .154 Note: SPT-3 wire is only available in 18 AWG. Wire Size Conductor Crimp Height Pull Force Minimum N Lb. 89.0 20.00 57.9 13.00 89.0 20.00 57.9 13.00 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. ATS-639012800 Revision: B Release Date: 07-15-09 Revision Date: 01-26-10 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for Sabre™ Flat Blade Crimp Terminal PARTS LIST FineAdjust Applicator 63901-2800 Item Order No Engineering No. Description Quantity Perishable Tooling 63901-2870 63901-2870 Tool Kit (All “Y” Items) REF 1 63444-2025 63444-2025 Conductor Punch 1Y 2 63445-2055 63445-2055 Conductor Anvil 1Y 3 63446-4813 63446-4813 Insulation Punch 1Y 4 63445-4811 63445-4811 Insulation Anvil 1Y 5 63443-0035 63443-0035 Cut-Off Plunger 1Y 6 63443-0036 63443-0036 Front Plunger Retainer 1Y Other Components 7 11-18-4083 60707-8 Feed Guide 1 8 63443-0009 63443-0009 Scrape Chute 1 9 63443-0024 63443-0024 Key 1 10 63443-0090 63443-0090 Wire Stop 1 11 63443-1718 63443-1718 18.80mm Spacer 1 12 63443-2215 63443-2215 15.00mm Spacer 1 13 63443-2302 63443-2302 3.10mm Spacer 1 14 63443-2801 63443-2801 Front Plunger Striker 1 15 63443-2913 63443-2913 Wire Hold Down Plunger 1 16 63443-6121 63443-6121 Rear Cover 1 17 63600-1057 63600-1057 Striker Plunger Spring 1 18 63700-0539 63700-0539 Cut-off Plunger Spring 1 Frame 19 63800-4901 63800-4901 Top 1 20 63801-3281 63801-3281 Base 1 21 63801-4650 63801-4650 Track 1 Hardware 22 N/A N/A M3 by 6 Long SHCS 2** 23 N/A N/A M3 by 6 Long FHCS 1** 24 N/A N/A M4 by 6 Long SHCS 2** 25 N/A N/A M4 by 12 Long BHCS 2** 26 N/A N/A M4 by 50 Long SHCS 2** 27 N/A N/A M5 by 12 Long SHCS 1** N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** 28 N/A N/A #10-32 Hex Jam Nut 1** 29 ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-639012800 Revision: B Release Date: 07-15-09 Revision Date: 01-26-10 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for Sabre™ Flat Blade Crimp Terminal Assembly Drawing 19 28 29 3 17 14 1 25 (2) 15 16 19 21 20 22 (2) 10 7 27 13 5 24 2 4 18 12 11 6 10 Figure 1 9 23 26 (2) Doc No. ATS-639012800 Revision: B 8 24 Release Date: 07-15-09 Revision Date: 01-26-10 UNCONTROLLED COPY Page 4 of 5 Fine Adjust Applicator for Sabre™ Flat Blade Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No. ATS-639012800 Revision: B Release Date: 07-15-09 Revision Date: 01-26-10 UNCONTROLLED COPY Page 5 of 5