0639014603

Fine Adjust Applicator for SL™ Crimp Terminal FineAdjust Applicator Specification Sheet Order No. 63901-4600 FEATURES





Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: SL™ Crimp Terminal, Male, 22 AWG. Special Fine Stranded Wire Application. Terminal Series No. Terminal Order No. Wire Size AWG mm² Insulation Diameter mm In. Strip Length mm In. 16-02-0081 16-02-0116 70021-0021 22 0.35 1.40-1.63 .055-.064 3.17-3.56 .125-.140 16-02-0093 40-08-0874 70021-0023 16-02-0107 70021-0019 70021-0081 Use applicator Order No. 63900-3500 for 22-24 AWG crimping with more commonly used wire types/stranding. 70021 This applicator will produce satisfactory crimps, when used correctly with the properly prepared wire. Incorrectly prepared wire will produce strand out of the crimp. PROPERLY PREPARED WIRE Note: Due to the delicate nature of this wire, care must be taken to gently touch the wire to the wire stop when crimping. The wire must be positioned directly above the terminal. Pushing the wire against the wire stop will result in strands out of the crimp. For semi-automatic crimping the operator may choose to lay the wire into the terminal for crimping. Doc No: ATS-639014600 Revision: A Release Date: 03-06-09 Revision Date: 03-06-09 UNCONTROLLED COPY Page 1 of 5 Fine Adjust Applicator for SL™ Crimp Terminal DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. CRIMP SPECIFICATION Bell mouth Terminal Series No. mm 0.20-0.50 70021 In. .008-.020 Bend up Bend down Terminal Series No. 70021 Twist Degree 3 Cut-off Tab Maximum Front Rear mm In. mm In. 0.13 .005 0.13 .005 Roll Degree 3 3 8 Conductor Brush mm 0.00-1.00 Punch Width mm (Ref) Conductor Insulation mm In mm In 1.40 .055 1.60 .063 In. .000-.039 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Wire Size ●Crimp Height Pull Force Minimum AWG mm2 mm In. N Lb. 70021 22 0.35 0.83-0.89 032-.035 35.6 8.0 ●Special set-up for 41 strands / 44 AWG fine stranded wire. Terminal Series No. Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639014600 Revision: A Release Date: 03-06-09 Revision Date: 03-06-09 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for SL™ Crimp Terminal PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 FineAdjust Applicator 63901-4600 Engineering No. Description Quantity Perishable Tooling 63901-4670 63901-4670 Tool Kit (All “Y” Items) REF 639014672 63901-4672 Conductor Punch 1Y 63445-1446 63445-1446 Conductor Anvil 1Y 63901-4671 63901-4671 Insulation Punch 1Y 63445-1630 63445-1630 Insulation Anvil 1Y 63443-0003 63443-0003 Cut-Off Plunger 2Y 63443-0012 63443-0012 Front Plunger Retainer 1Y 63443-1402 63443-1402 Cut-off Die Blade 1Y 63443-1002 63443-1002 Rear Plunger Retainer 1Y Other Components (REF 014650) 11-17-0022 1739-21 Hold Down Spring 1 11-18-4083 60707-8 Feed Guide 1 11-18-5116 60804A141 Compression Spring 1 11-24-1067 4996-4 Cut-Off Plunger Spring 2 11-40-4382 8341-8 Shank 1 63443-0025 63443-0025 Dual Carrier Key 1 63443-0090 63443-0090 Wire Stop 1 63443-1718 63443-1718 18.80mm Height Spacer 1 63443-2204 63443-2204 4.00mm Coarse Spacer 1 63443-2310 63443-2310 3.50mm Fine Spacer 1 63443-2802 63443-2802 Front Plunger Striker 1 63443-2908 63443-2908 Wire Hold Down Plunger 1 63443-3060 63443-3060 Rear Plunger Striker 1 63443-6111 63443-6111 Rear Cover 1 63600-0021 63600-0021 Wire Hold Down Spring 1 63901-4603 63901-4603 Wire Hold Down Blade 1 Frame 63800-4901 63800-4901 Top 1 63801-3281 63801-3281 Base 1 63801-4650 63801-4650 Track 1 Hardware N/A N/A M3 by 6 Long SHCS 2** N/A N/A M3 by 6 Long FHCS 1** N/A N/A M4 by 6 Long SHCS 1** N/A N/A M4 by 10 Long SHCS 2** N/A N/A M4 by 12 Long BHCS 2** N/A N/A M4 by 35 Long SHCS 1** N/A N/A M4 by 50 Long SHCS 1** N/A N/A M5 by 12 Long SHCS 1** N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639014600 Revision: A Order No Release Date: 03-06-09 Revision Date: 03-06-09 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for SL™ Crimp Terminal Assembly Drawing 25 36 37 1 11 9 3 32 13 23 (2) 21 31 19 (2) 22 24 20 (2) 25 27 28 10 26 5 15 35 12 6 (2) 5 30 33 16 17 18 8 34 15 7 14 2 Figure 1 29 4 Doc No: ATS-639014600 Revision: A Release Date: 03-06-09 Revision Date: 03-06-09 UNCONTROLLED COPY Page 4 of 5 Fine Adjust Applicator for SL™ Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-639014600 Revision: A Release Date: 03-06-09 Revision Date: 03-06-09 UNCONTROLLED COPY Page 5 of 5