0639016108

Fine Adjust Applicator for GET 0.64 mm Socket Terminals FineAdjust Applicator Applicator Tooling Specification Sheet Order No. 63901-6100 FEATURES





Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: GET 0.64 mm (Global Electronic Technology) Connector System Socket Terminal, 0.50 0.75mm² and 18-20 AWG. Insulation Diameter Strip Length IPC/WHMA-A620 Terminal AWG mm² mm In. mm In. mm In. 13933 1393366-2 Metric Only 0.50 1.60 .063 1.60 .063 4.40 .073 98853 98853-0014 Metric Only 0.50 1.60 .063 1.60 .063 4.40 .073 To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. Overall insulation OD specification for terminal Terminal Series No. Terminal Order No. Wire Size DEFINITION OF TERMS BEND UP BRUSH BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639016100 Revision: B Release Date: 09-03-09 Revision Date: 09-14-09 UNCONTROLLED COPY Page 1 of 5 Fine Adjust Applicator for GET 0.64 mm Socket Terminals CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum
Conductor Brush mm In. mm In. mm In. 13933 0.20 .008 0.50 .020 0.00-1.00 .000-.040 98853 0.20 .008 0.50 .020 0.00-1.00 .000-.040
Wire brush must be flush or below top of Conductor Crimp. Terminal Series No. Terminal Series No. Bend up Bend down Twist Roll Degree Degree 1.6 1.6 1.6 1.6 13933 98853 2.5 2.5 2.5 2.5 Punch Width (Ref) Conductor Insulation mm In mm In 1.78 .070 2.05 .081 1.78 .070 2.05 .081 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following: Terminal Series No. 13933 98853
Pull Force Conductor Insulation Maximum Crimp Height Crimp Width Crimp Height Crimp Width (Ref.) Minimum AWG mm2 mm In. mm In. mm In. mm In. N Lb. Metric Only 0.50 0.98-1.06 .040-.042 1.78-1.93 .070-.076 2.10 .083 2.05 .081 75.0 16.86 Metric Only 0.50 0.98-1.06 .040-.042 1.78-1.93 .070-.076 2.10 .083 2.05 .081 75.0 16.86 Wire Size Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639016100 Revision: B Release Date: 09-03-09 Revision Date: 09-14-09 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for GET 0.64 mm Socket Terminals PARTS LIST FineAdjust Applicator 63901-6100 Engineering No. Description Quantity Perishable Tooling 63901-6170 63901-6170 Tool Kit (All “Y” Items) REF 1 63901-6101 63901-6101 Conductor Punch 1Y 2 63901-6102 63901-6102 Conductor Anvil 1Y 3 63901-6103 63901-6103 Insulation Punch 1Y 4 63901-6104 63901-6104 Insulation Anvil 1Y 5 63901-6105 63901-6105 Cut-Off Plunger 1Y 6 63901-6106 63901-6106 Front Plunger Retainer 1Y Other Components 7 11-18-4094 60709A111 Feed Guide 1 8 63443-0021 63443-0021 Key 1 9 63443-0061 63443-0061 Wire stop 1 10 63443-6009 63443-6009 Rear Cover 1 11 63600-3351 63600-3351 Compression Spring 1 12 63700-0539 63700-0539 Cut-off Plunger Spring 1 13 63867-3007 63867-3007 Bottom Cap 1 14 63901-6107 63901-6107 Anvil Mount 1 15 63901-6108 63901-6108 Wire Hold Down 1 16 63901-6109 63901-6109 Front Plunger Striker 1 Frame 17 63800-4901 63800-4901 Top 1 18 63801-3281 63801-3281 Base 1 19 63801-4650 63801-4650 Track 1 Hardware 20 N/A N/A M3 by 6 Long SHCS 2** 21 N/A N/A M4 by 8 Long Set Screw 1** 22 N/A N/A M4 by 10 Long SHCS 2** 23 N/A N/A M4 by 12 Long BHCS 2** 24 N/A N/A M4 by 16 Long SHCS 1** 25 N/A N/A M4 by 50 Long SHCS 2** 26 N/A N/A M5 by 12 Long SHCS 1** 27 N/A N/A 2mm by 8 Long Roll Pin 1** 28 N/A N/A 3mm by 6 Long Roll Pin 1** 29 N/A N/A #10-32 by 1/4”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Item Doc No: ATS-639016100 Revision: B Order No Release Date: 09-03-09 Revision Date: 09-14-09 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for GET 0.64 mm Socket Terminals Assembly Drawing 17 29 30 13 29 21 3 11 24 1 16 (2) 23 22 (2) 10 15 17 19 (2) 20 18 7 9 5 2 26 12 14 28 27 Figure 6 4 6 (2) 8 25 Doc No: ATS-639016100 Revision: B Release Date: 09-03-09 Revision Date: 09-14-09 UNCONTROLLED COPY Page 4 of 5 Fine Adjust Applicator for GET 0.64 mm Socket Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-639016100 Revision: B Release Date: 09-03-09 Revision Date: 09-14-09 UNCONTROLLED COPY Page 5 of 5