0639019500

Fine Adjust Applicator for 3.7 LED Connector Plug Crimp Terminal FineAdjust Applicator Specification Sheet Order No. 63901-9500 FEATURES





Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: 3.7 LED Connector Plug Crimp Terminal, 26-28 AWG. Terminal Series No. 503485 Terminal Order No. Insulation Diameter IPC/WHMA-A620
Terminal

mm In. mm In. Wire Size AWG mm² Strip Length mm In. 503485-0000 26-28 .141-.079 0.93-1.14 .037-.045 0.93-1.14 .037-.045 1.30-1.50 .051-.059
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.

Overall insulation OD specification for terminal. DEFINITION OF TERMS BRUSH BEND UP BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc. No: ATS-639019500 Revision: C Release Date: 05-25-10 Revision Date: 06-07-10 UNCONTROLLED COPY Page 1 of 5 Fine Adjust Applicator for 3.7 LED Connector Plug Crimp Terminal CRIMP SPECIFICATION Bell mouth Mm In. 0.10-0.30 .004-.012 Terminal Series No. 503485 Terminal Series No. Bend up Bend down Twist Degree 503485 3 Cut-off Tab Maximum mm In. 0.15 .006 Roll Degree 3 6 3 Conductor Brush mm In. 0.10-0.40 .004-.016 Punch Width mm (Ref) Seam Conductor Insulation Seam shall not be open mm In mm In and no wire allowed out of the crimping area 0.80 .031 1.30 .051 After crimping, the conductor profile should measure the following. Wire Size Terminal Series No. AWG mm2 503485 26 28 Conductor Crimp Pull Force Crimp Height Crimp Width (Ref.) Minimum mm In. mm In. N Lb. 0.14 0.56-0.61 .022-.024 0.85 .033 9.80 2.20 0.85 .033 9.80 2.20 0.08 0.53-0.58 .021-.023 Wire Size Terminal Ordr No. AWG mm2 503485 26 28 0.14 0.08 Insulation Crimp Width (Ref.) In. mm In. .051-.059 1.35 .053 .051-.059 1.35 .053 Crimp Height mm 1.30-1.50 1.30-1.50 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc. No: ATS-639019500 Revision: C Release Date: 05-25-10 Revision Date: 06-07-10 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for 3.7 LED Connector Plug Crimp Terminal PARTS LIST FineAdjust Applicator 63901-9500 Item Order No Engineering No. Description Quantity Perishable Tooling 63901-9570 63901-9570 Tool Kit (All “Y” Items) REF 1 63457-0072 63457-0072 Conductor Punch 1Y 2 63455-0099 63455-0099 Conductor Anvil 1Y 3 63454-0119 63454-0119 Insulation Punch 1Y 4 63456-0082 63456-0082 Insulation Anvil 1Y 5 63443-0005 63443-0005 Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 7 11-18-4083 60707-8 Feed Guide 1 8 11-24-1067 4996-4 Cut-Off Plunger Spring 1 9 63443-0009 63443-0009 Front Scrap Chute 1 10 63443-0024 63443-0024 Key 1 11 63443-0090 63443-0090 Wire Stop 1 12 63443-2201 63443-2201 1.00mm Coarse Spacer 1 13 63443-2216 63443-2216 16.00mm Coarse Spacer 1 14 63443-2312 63443-2312 3.60mm Fine Spacer 1 15 63443-2805 63443-2805 Front Plunger Striker 1 16 63443-2905 63443-2905 Wire Hold Down Plunger 1 17 63443-6109 63443-6109 Rear Cover 1 18 63600-0021 63600-0021 Compression Spring 1 19 63890-0093 63890-0093 Height Spacer 1 Frame 20 63800-4901 63800-4901 Top 1 21 63801-3281 63801-3281 Base 1 22 63801-4650 63801-4650 Track 1 Hardware 23 N/A N/A M3 by 6 Long SHCS 2** 24 N/A N/A M3 by 6 Long FHCS 1** 25 N/A N/A M4 by 6 Long SHCS 2** 26 N/A N/A M4 by 12 Long BHCS 2** 27 N/A N/A M4 by 50 Long SHCS 2** 28 N/A N/A M5 by 12 Long SHCS 1** 29 N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** 30 N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc. No: ATS-639019500 Revision: C Release Date: 05-25-10 Revision Date: 06-07-10 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for 3.7 LED Connector Plug Crimp Terminal Assembly Drawing 20 29 30 3 18 15 1 26 (2) 16 17 20 22 23 (2) 21 11 7 28 5 2 8 25 12 4 13 14 6 11 19 10 Figure 1 24 27 (2) Doc. No: ATS-639019500 Revision: C 9 25 Release Date: 05-25-10 Revision Date: 06-07-10 UNCONTROLLED COPY Page 4 of 5 Fine Adjust Applicator for 3.7 LED Connector Plug Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. http://www.molex.com Doc. No: ATS-639019500 Revision: C Release Date: 05-25-10 Revision Date: 06-07-10 UNCONTROLLED COPY Page 5 of 5