0639022900

Fine Adjust Applicator for CTX150 SWS Receptacle Terminals FineAdjust Applicator Application Tooling Specification Sheet Order No. 63902-2900 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: CTX150 SWS Receptacle Terminals 0.50 mm2, 0.75 mm2. Terminal Series No. Terminal Order No. 502307-3007 502307-3402 34806-3007 34806-3402 502307-3006 502307-3401 34806-3006 34806-3401 502307 34806 502307 34806 Wire Size Wire Type mm² Insulation Diameter mm In. Strip Length mm In. T3-ZHID .75 mm2 1.60-1.80 .063-.071 4.50-5.00 .177-.197 T3-ZHID .75 mm2 1.60-1.80 .063-.071 4.50-5.00 .177-.197 T3-ZHID .50 mm2 1.40-1.60 .055-.063 4.50-5.00 .177-.197 T3-ZHID .50 mm2 1.40-1.60 .055-.063 4.50-5.00 .177-.197 DEFINITION OF TERMS STRIP LENGTH 0.05 - 0.40 (REF) SEAL POSITION BEND UP ROLLING CONDUCTOR BRUSH BELL MOUTH SEAL TWISTING CONDUCTOR CRIMP WIRE CUT-OFF TAB Doc No. ATS-639022900 Revision: A Release Date: 12-14-11 Revision Date: 01-18-13 BEND DOWN SEAM UNCONTROLLED COPY Page 1 of 5 Fine Adjust Applicator for CTX150 SWS Receptacle Terminals CRIMP SPECIFICATION Bell mouth mm In. Terminal Series No. 502307 34806 0.20-0.55 Cut-off Tab Maximum mm In. .008-.022 0.30 .012 Conductor Brush mm In. 0.20-1.20 .008-.047 Wire brush must be flush or below top of Conductor Crimp. Terminal Series No. Bend up Bend down Twist Roll Degree Max. Degree Max. 502307 34806 1 1 2 3 Punch Width (Ref) Conductor Insulation mm In mm In 1.60 .063 3.10 .122 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following: Wire Size Terminal Series No. 502307 34806 502307 34806 Wire Type T3-ZHID T3-ZHID T3-ZHID T3-ZHID mm² .75 mm2 .75 mm2 .50 mm2 .50 mm2 Terminal Series No. 502307 34806 502307 34806 Conductor Insulation Pull Force Crimp Width Crimp Height Crimp Width Minimum Crimp Height Max. +/- 0.05 +/- 0.10 mm In. mm In. mm In. mm In. N Lb. 1.10-1.20 .043-.047 1.70 .067 3.13 .123 3.10 .122 115 25.9 1.10-1.20 .043-.047 1.70 .067 3.13 .123 3.10 .122 115 25.9 0.80-0.90 .031-.035 1.65 .065 2.77 .109 3.10 .122 80 18.0 0.80-0.90 .031-.035 1.65 .065 2.77 .109 3.10 .122 80 18.0 Wire Size Wire Type mm² T3-ZHID .75 mm2 T3-ZHID .75 mm2 T3-ZHID .50 mm2 T3-ZHID .50 mm2 Order No. Single Wire Seal Color Seal Allowed Wire Ø See Note 3 See Note 3 See Note 3 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. 3. See Product Application Specification AS-502307-002 for applicable Seal number, Color and Seal Allowed Wire Diameter. Doc No. ATS-639022900 Revision: A Release Date: 12-14-11 Revision Date: 01-18-13 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for CTX150 SWS Receptacle Terminals PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 FineAdjust Applicator 63902-2900 Engineering No. Description Quantity Perishable Tooling 63902-2970 63902-2970 Tool Kit (All “Y” Items) REF 63457-0088 63457-0088 Conductor Punch 1Y 63455-0110 63455-0110 Conductor Anvil 1Y 63454-0117 63454-0117 Insulation Punch 1Y 63456-0080 63456-0080 Insulation Anvil 1Y 63890-0077 63890-0077 Cut-Off Plunger 1Y 63443-0038 63443-0038 Front Plunger Retainer 1Y Other Components 11-18-4083 60707-8 Feed Guide 1 63443-0009 63443-0009 Scrap Chute 1 63443-0024 63443-0024 Key 1 63443-0090 63443-0090 Wire Stop 1 63443-2214 63443-2214 Coarse Spacer (14.00mm) 1 63443-3601 63443-3601 Front Plunger Striker 1 63443-3702 63443-3702 Striker Screw 1 63443-6121 63443-6121 Rear Cover 1 63700-0539 63700-0539 Cut-off Plunger Spring 1 63867-3007 63867-3007 Bottom Cap 1 63890-0066 63890-0066 Height Spacer 1 Frame 63800-4901 63800-4901 Top 1 63801-3281 63801-3281 Base 1 63801-4650 63801-4650 Track 1 63459-0001 63459-0001 Terminal Track 1 Hardware N/A N/A M3 by 3 Long Flat Point SSS 2** N/A N/A M3 by 6 Long SHCS 2** N/A N/A M3 by 6 Long FHCS 1** N/A N/A M4 by 6 Long SHCS 2** N/A N/A M4 by 8 Long Brass Tip SSS 1** N/A N/A M4 by 12 Long SHCS 2** N/A N/A M4 by 12 Long BHCS 2** N/A N/A M4 by 16 Long SHCS 1** N/A N/A M4 by 50 Long SHCS 2** N/A N/A M5 by 12 Long SHCS 1** N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-639022900 Revision: A Order No Release Date: 12-14-11 Revision Date: 01-18-13 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for CTX150 SWS Receptacle Terminals Assembly Drawing 18 32 33 16 26 3 12 (2) 22 27 (2) 1 (2) 28 29 13 14 18 21 20 19 23 (2) 10 7 31 17 5 11 25 2 4 15 6 10 9 24 30 Doc No. ATS-639022900 Revision: A (2) 8 Figure 6 25 Release Date: 12-14-11 Revision Date: 01-18-13 UNCONTROLLED COPY Page 4 of 5 Fine Adjust Applicator for CTX150 SWS Receptacle Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Visit our Web site at http://www.molex.com Doc No. ATS-639022900 Revision: A Release Date: 12-14-11 Revision Date: 01-18-13 UNCONTROLLED COPY Page 5 of 5