0639023400

Fine Adjust Applicator for Mega-Fit Female Terminals FineAdjust Applicator Application Tooling Specification Sheet Order No. 63902-3400 FEATURES Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry-standard mounting and shut height 135.80mm (5.346") Quick setup time; plus, the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: Mega-Fit Female Terminals, 2.50mm2, 4.00mm2, 12 AWG. Wire Size Insulation Diameter Maximum (1) Strip Length AWG mm2 mm In. mm In. 2.50 76823-0322 12 4.10 .161 5.50-6.00 0.22-0.24 4.00 2.50 172063-0312 12 4.10 .161 5.50-6.00 0.22-0.24 172063-1312 4.00 (1) Overall insulation OD specification for terminal. Terminal Series No. Terminal Order No. 76823 172063 DEFINITION OF TERMS BEND UP STRIP LENGTH BELL MOUTH BRUSH ROLLING SEAM TWISTING BEND DOWN CUT-OFF TAB CONDUCTOR CRIMP HEIGHT WIRE Doc No: ATS-639023400 Revision: E Release Date: 08-06-13 Revision Date: 06-23-17 UNCONTROLLED COPY Page 1 of 5 Fine Adjust Applicator for Mega-Fit Female Terminals CRIMP SPECIFICATION Bell Mouth mm In. 0.20-1.00 .008-.039 0.20-1.00 .008-.039 Terminal Series No. 76823 172063 Terminal Series No. Cut-Off Tab Maximum mm In. 0.60 .024 0.60 .024 Conductor Brush mm In. 0.10-0.76 .004-.030 0.10-0.76 .004-.030 Punch Width (Ref) Conductor Degree (Max) mm In. Bend Up Bend Down Degree (Max) Twist Roll 76823 3 3 4 8 3.20 .126 172063 3 3 4 8 3.20 .126 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following: Terminal Series No. Wire Size mm2 76823 172063 12 12 - 2.50 4.00 2.50 4.00 Conductor Crimp Crimp Height Crimp Width (Ref.) mm In. mm In. 1.80-1.90 .071-.075 3.25 .128 1.90-2.00 .075-.079 3.25 .128 2.05-2.15 .081-.085 3.25 .128 1.80-1.90 .071-.075 3.25 .128 1.90-2.00 .075-.079 3.25 .128 2.05-2.15 .081-.085 3.25 .128 Pull Force Minimum N Lb. 220.0 49.46 220.0 49.46 220.0 49.46 220.0 49.46 220.0 49.46 220.0 49.46 Tool Qualification Notes 1. Pull force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639023400 Revision: E Release Date: 08-06-13 Revision Date: 06-23-17 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for Mega-Fit Female Terminals PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 FineAdjust Applicator 63902-3400 Engineering No. Description Quantity Perishable Tooling 63902-3470 63902-3470 Tool Kit (All “Y” Items) REF 63457-0097 63457-0097 Conductor Punch 1Y 63455-0124 63455-0124 Conductor Anvil 1Y 63443-0002 63443-0002 Cut-Off Plunger 1Y 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 11-17-0022 1739-21 Nose Hold Down Spring 1 11-18-4083 60707-8 Feed Guide 1 11-24-1067 4996-4 Cut-off Plunger Spring 1 63443-0009 63443-0009 Scrap Chute 1 63443-0024 63443-0024 Key 1 63443-0090 63443-0090 Wire Stop 1 63443-0093 63443-0093 Shank 1 63443-1718 63443-1718 18.80mm (Height Spacer) 1 63443-2205 63443-2205 5.00mm (Coarse Spacer) 1 63443-2208 63443-2208 8.00mm (Coarse Spacer) 1 63443-2314 63443-2314 3.70mm (Fine Spacer) 1 63443-2802 63443-2802 Front Plunger Striker 1 63443-2903 63443-2903 Wire Hold Down Plunger 1 63443-6123 63443-6123 Rear Cover 1 63443-7119 63443-7119 Terminal Hold Down 1 63454-0101 63454-0101 Punch Spacer 1 63600-0021 63600-0021 Compression Spring 1 Frame 63800-4901 63800-4901 Top 1 63801-3281 63801-3281 Base 1 63801-4650 63801-4650 Track 1 Hardware N/A N/A M3 by 6 Long SHCS 2** N/A N/A M3 by 6 Long FHCS 1** N/A N/A M3 by 8 Long SHCS 1** N/A N/A M4 by 6 Long SHCS 2** N/A N/A M4 by 12 Long BHCS 2** N/A N/A M4 by 45 Long SHCS 2** N/A N/A M5 by 12 Long SHCS 1** N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639023400 Revision: E Order No. Release Date: 08-06-13 Revision Date: 06-23-17 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for Mega-Fit Female Terminals Assembly Drawing 22 32 33 5 20 11 21 16 1 27 29 (2) 19 17 18 22 24 25 (2) 23 10 6 31 3 28 13 2 14 7 15 10 12 4 9 26 30 (2) Doc No: ATS-639023400 Revision: E 8 Figure 1 28 Release Date: 08-06-13 Revision Date: 06-23-17 UNCONTROLLED COPY Page 4 of 5 Fine Adjust Applicator for Mega-Fit Female Terminals NOTES 1. Molex recommends that an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt and oil should be kept clear of the work area. 4. Wear safety glasses at all times. 5. For recommended maintenance, refer to the FineAdjust manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Application Tooling Support Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc No: ATS-639023400 Revision: E Release Date: 08-06-13 Revision Date: 06-23-17 UNCONTROLLED COPY Page 5 of 5